Patents by Inventor Kazuma Ura

Kazuma Ura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11873376
    Abstract: A fiber-reinforced resin material used for molding a fiber-reinforced resin which includes a matrix resin and reinforcing fiber bundles A including chopped fiber bundles each including 100 or more single fibers, wherein the product of an average porosity within fiber bundles Pfav (?) and an average fiber bundle thickness tfav (mm) is 0 mm or more and 0.01 mm or less and a porosity of composite Pc (?) is 0.02 or more and 0.4 or less, and a method for producing the same. The fiber-reinforced resin material is a molding material excellent in terms of productivity and reduction in LCA, which can give high mechanical properties to a molded article using the molding material and further which is excellent also in flowability during molding.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: January 16, 2024
    Assignee: Toray Industries, Inc.
    Inventors: Mitsuki Fuse, Satoshi Seike, Akihiko Matsui, Kazuma Ura
  • Patent number: 11845629
    Abstract: A partially separated fiber bundle includes a separated fiber section and an unseparated fiber section, being configured to give a ratio Amax/Amin of 1.1 or larger and 3 or smaller, when the number of fiber bundles contained in the width direction of the partially separated fiber bundle (fiber separating number: Nn) measured at a freely selected point Pn (where, n represents an integer of 1 to 100, and freely selected points Pn and Pn+1, excluding n=100, being 50 cm or more away from each other), is divided by a full width of Wn of the partially separated fiber bundle, to calculate the fiber separating number per unit width An, and assuming its maximum value as Amax and its minimum value as Amin.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: December 19, 2023
    Assignee: Toray Industries, Inc.
    Inventors: Akihiko Matsui, Masaru Tateyama, Satoshi Seike, Mitsuki Fuse, Hiroshi Hirano, Kazuma Ura
  • Patent number: 11377528
    Abstract: A reinforcing fiber mat includes reinforcing fiber bundles having an average fiber length of 5 mm to 100 mm, wherein reinforcing fiber bundles consisting of 86 or more fibers per bundle are contained at a weight content of more than 99 wt % to 100 wt % and the reinforcing fiber bundles contain single yarns by 500 fibers/mm-width or more and 1,600 fibers/mm-width or less and have a drape level of 120 mm or more and 240 mm or less.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: July 5, 2022
    Assignee: Toray Industries, Inc.
    Inventors: Satoshi Seike, Masaru Tateyama, Mitsuki Fuse, Hiroshi Hirano, Akihiko Matsui, Kazuma Ura
  • Publication number: 20220055857
    Abstract: A partially separated fiber bundle includes a separated fiber section and an unseparated fiber section, being configured to give a ratio Amax/Amin of 1.1 or larger and 3 or smaller, when the number of fiber bundles contained in the width direction of the partially separated fiber bundle (fiber separating number: Nn) measured at a freely selected point Pn (where, n represents an integer of 1 to 100, and freely selected points Pn and Pn+1, excluding n=100, being 50 cm or more away from each other), is divided by a full width of Wn of the partially separated fiber bundle, to calculate the fiber separating number per unit width An, and assuming its maximum value as Amax and its minimum value as Amin.
    Type: Application
    Filed: July 30, 2019
    Publication date: February 24, 2022
    Inventors: Akihiko Matsui, Masaru Tateyama, Satoshi Seike, Mitsuki Fuse, Hiroshi Hirano, Kazuma Ura
  • Patent number: 11230630
    Abstract: A partially separated fiber bundle having a surface of a reinforcing fiber coated with a sizing agent containing a water-soluble polyamide-based resin, in which a separated fiber section consisting of a plurality of separated fiber bundles and an unseparated fiber section are provided alternately along a longitudinal direction of the reinforcing fiber bundle consisting of a plurality of single yarns, wherein the reinforcing fiber bundle contains 600 fibers/mm or more and less than 1,600 fibers/mm of fibers per unit width while the reinforcing fiber has a drape level of 120 mm or more and 240 mm or less.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: January 25, 2022
    Assignee: Toray Industries, Inc.
    Inventors: Mitsuki Fuse, Masaru Tateyama, Hiroshi Hirano, Satoshi Seike, Akihiko Matsui, Kazuma Ura, Tetsuya Motohashi
  • Publication number: 20210388165
    Abstract: A fiber-reinforced resin material used for molding a fiber-reinforced resin which includes a matrix resin and reinforcing fiber bundles A including chopped fiber bundles each including 100 or more single fibers, wherein the product of an average porosity within fiber bundles Pfav (?) and an average fiber bundle thickness tfav (mm) is 0 mm or more and 0.01 mm or less and a porosity of composite Pc (?) is 0.02 or more and 0.4 or less, and a method for producing the same. The fiber-reinforced resin material is a molding material excellent in terms of productivity and reduction in LCA, which can give high mechanical properties to a molded article using the molding material and further which is excellent also in flowability during molding.
    Type: Application
    Filed: October 17, 2019
    Publication date: December 16, 2021
    Inventors: Mitsuki Fuse, Satoshi Seike, Akihiko Matsui, Kazuma Ura
  • Publication number: 20210039281
    Abstract: A reinforcing fiber bundle base material has a reinforcing fiber bundle surface to which a sizing agent adheres, wherein a reinforcing fiber bundle has a fiber number per unit width of 600 fibers/mm or more and less than 1,600 fibers/mm while the reinforcing fiber bundle has a drape level of 120 mm or more and 240 mm or less.
    Type: Application
    Filed: January 17, 2019
    Publication date: February 11, 2021
    Inventors: Mitsuki Fuse, Masaru Tateyama, Hiroshi Hirano, Satoshi Seike, Akihiko Matsui, Kazuma Ura
  • Publication number: 20200354532
    Abstract: A reinforcing fiber mat includes reinforcing fiber bundles having an average fiber length of 5 mm to 100 mm, wherein reinforcing fiber bundles consisting of 86 or more fibers per bundle are contained at a weight content of more than 99 wt % to 100 wt % and the reinforcing fiber bundles contain single yarns by 500 fibers/mm-width or more and 1,600 fibers/mm-width or less and have a drape level of 120 mm or more and 240 mm or less.
    Type: Application
    Filed: January 17, 2019
    Publication date: November 12, 2020
    Inventors: Satoshi Seike, Masaru Tateyama, Mitsuki Fuse, Hiroshi Hirano, Akihiko Matsui, Kazuma Ura
  • Publication number: 20200347522
    Abstract: A reinforcing fiber bundle is a continuous reinforcing fiber bundle having a length of at least 1 m and is characterized by the number of monofilaments per unit width being at most 1,600/mm and the average number of fibers in the bundle being at most 1,000 in a region (I), and the drape level found in a region (II) being 120-240 mm. The continuous reinforcing fiber bundle has a length of at least 1 m and is characterized by the adhesion amount of a sizing agent (I) in the region (I) being 0.5-10% by weight and the drape level found in the region (II) being 120-240 mm. The continuous reinforcing fiber bundle has superior mechanical properties, formability into complex shapes, and continuous producibility.
    Type: Application
    Filed: January 17, 2019
    Publication date: November 5, 2020
    Inventors: Masaru Tateyama, Satoshi Seike, Mitsuki Fuse, Hiroshi Hirano, Akihiko Matsui, Kazuma Ura
  • Publication number: 20190352474
    Abstract: A partially separated fiber bundle having a surface of a reinforcing fiber coated with a sizing agent containing a water-soluble polyamide-based resin, in which a separated fiber section consisting of a plurality of separated fiber bundles and an unseparated fiber section are provided alternately along a longitudinal direction of the reinforcing fiber bundle consisting of a plurality of single yarns, wherein the reinforcing fiber bundle contains 600 fibers/mm or more and less than 1,600 fibers/mm of fibers per unit width while the reinforcing fiber has a drape level of 120 mm or more and 240 mm or less.
    Type: Application
    Filed: January 26, 2018
    Publication date: November 21, 2019
    Inventors: Mitsuki Fuse, Masaru Tateyama, Hiroshi Hirano, Satoshi Seike, Akihiko Matsui, Kazuma Ura, Tetsuya Motohashi