Patents by Inventor Kazumasa Ikushima

Kazumasa Ikushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150014362
    Abstract: The present invention provides a discharge device (1) including a liquid chamber (13) that is communicated with a discharge port (11) and is supplied with a liquid material, a plunger (33) that is coupled to a piston (30), and that advances and retreats within the liquid chamber (13) in a state not in contact with a lateral surface of the liquid chamber (13), a resilient member (40) that applies a biasing force to the plunger (33), a main body (2) including a piston chamber (20) in which the piston (30) is disposed, solenoid valves (61, 62, 63 and 64) that supply a pressurized gas, supplied from a pressurized gas source, to the piston chamber (20), or that exhaust the pressurized gas from the piston chamber (20), and a controller (90) that controls operations of the solenoid valves (61, 62, 63 and 64), wherein the solenoid valves (61, 62, 63 and 64) are connected to the piston chamber (20) in parallel.
    Type: Application
    Filed: February 4, 2013
    Publication date: January 15, 2015
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140376328
    Abstract: Problem: A mixing device is provided which can solve problems resulting from friction between a vessel and a stirrer, which can generate a circulatory flow even below the stirrer, and which allows a desired number of stirrers to be arranged at desired positions. A discharge device provided with the mixing device, and a discharge method are also provided. Solution: The mixing device includes a stirrer incorporating a magnet, a stirrer holding mechanism that specifies a position of the stirrer by exerting a magnetic force on the stirrer from the lateral side, and a rotation mechanism that rotates the stirrer holding mechanism, wherein the rotation mechanism rotates the stirrer holding mechanism, thereby rotating the stirrer. The discharge device includes the mixing device, and the discharge method is carried out using the discharge device.
    Type: Application
    Filed: February 4, 2013
    Publication date: December 25, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140375051
    Abstract: A seal structure for a flow-path connection part is aligned easily. In a seal structure for a flow-path connection part including a pair of flanges arranged to face each other, the seal structure includes a gasket having protrusions provided symmetrically on front and back sides of the gasket at an outer periphery thereof or near the outer periphery, and flanges each having a receiving groove provided annularly in a connected surface thereof. The receiving groove is wider than the protrusion and it has an arc-shaped deepest portion against which a top portion of the protrusion abuts, and the top portion of the protrusion has a curved surface formed such that the curvature of the top portion is greater than or equal to the curvature of the deepest portion of the receiving groove. A liquid ejection device and a liquid storage container can include the seal structure.
    Type: Application
    Filed: December 12, 2012
    Publication date: December 25, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140346253
    Abstract: A droplet forming device (1) for discharging a droplet in a flying fashion from a nozzle (32), the device includes a liquid chamber (29) that is communicated with the nozzle (32) and is supplied with a liquid material (37), a plunger rod (6) having a tip (34) that is moved to advance and retreat within the liquid chamber (29), a spring (8) that applies a biasing force to the plunger rod (6), a pressurization chamber (11) that is supplied with a pressurized gas (10) acting to retreat the plunger rod (6), a pressure source (15) that supplies the pressurized gas (10) to the pressurization chamber (11), and a controller (45). The droplet forming device (1) further includes a magnetic field generating mechanism (21, 22) that generates an attraction force to act in an advancing direction when the plunger rod (6) approaches a most advanced position thereof.
    Type: Application
    Filed: January 25, 2013
    Publication date: November 27, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140333068
    Abstract: [Problem] A pipe-connecting clamp is provided which is compact, and which can apply a given clamping force through simple operations without using tools. [Solution] In a clamp (1) for connecting pipes (19) each having a flange (20) at an end thereof, the clamp comprises first and second clamping members (4, 5) including respective grooves (2) into which a pair of flanges are fitted, a connection member (6) that connects the first and second clamping members in an openable/closable fashion, a roller support member (7) rotatably disposed on the second clamping member, and a roller (8) rotatably supported by the roller support member, wherein the first clamping member (4) has a concave portion (13), and the flanges are pressed and fixed by the first and second clamping members by rotating the roller support member and moving the roller to the concave portion.
    Type: Application
    Filed: December 12, 2012
    Publication date: November 13, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Patent number: 8840953
    Abstract: A method of adjusting a clearance between a nozzle and a work to a desired value in a liquid application apparatus wherein a liquid discharged from the nozzle is applied to the work, comprises (a) a distance measurement step of measuring, by using a non-contact distance sensor positioned in parallel with the nozzle, a distance from the non-contact distance sensor to a reference surface of a contact detection sensor detecting a contact of the nozzle front end with the reference surface opposite to the nozzle front end, (b) a nozzle contacting step of making contacts with the nozzle front end and the reference surface of the contact detection sensor to obtain a positional information of the nozzle, (c) a distance measurement step of measuring, by the non-contact distance sensor, a distance from the non-contact distance sensor to the work before applying the liquid to the work, and (d) a step of adjusting a nozzle clearance to a desired value based on the relative positional information between the nozzle and th
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: September 23, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140252026
    Abstract: The liquid material ejector has a liquid material supply port through which the liquid material is supplied, a nozzle for ejecting the liquid material, a valve block having a metering bore to be filled with the ejected liquid material and a liquid material supply channel communicating with the liquid material supply port, a selector valve having a first channel for allowing communication between the metering bore and the liquid material supply channel and a second channel for allowing communication between the metering bore and the nozzle, a plunger advancing and retracting in the metering bore, a plunger driving section for driving the plunger, a valve driving section for driving the selector valve, and a transmission section for transmitting driving power from the valve driving section to the selector valve. The plunger driving section, the valve driving section, and the valve block are arranged successively in the longitudinal direction.
    Type: Application
    Filed: May 23, 2014
    Publication date: September 11, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140252041
    Abstract: A liquid material discharge apparatus and a method which can easily adjust a movement speed of a plunger. The liquid material discharge apparatus includes a liquid chamber (50) which communicates with a discharging port (11) and to which a liquid material is supplied; a plunger whose rear end portion has a piston (33) and whose front end portion moves forward and rearward inside the liquid chamber (50); an elastic body (47) which applies a biasing force to the plunger; and a pressurizing chamber (49) in which the piston (33) is arranged and to which compressed gas is supplied. The liquid material is discharged through the discharging port (11) by the plunger to move forward fast, the elastic body (47) biases the plunger in a rearward movement direction, and the compressed gas applies a driving force to the piston (33) to cause the plunger to move forward.
    Type: Application
    Filed: October 5, 2012
    Publication date: September 11, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Patent number: 8821959
    Abstract: A method for applying a liquid material in a specific application amount includes an initial parameter setting step of specifying, as a total pulse number, the number of times both ejection pulse signals and pause pulse signals are sent, specifying the number of ejection pulse signals in the total pulse number, which is needed to achieve the specific application amount, and specifying the remainder of the total pulse number as the pause pulse signals; a correction amount calculation step of measuring, per preset correction period, an ejection amount from the nozzle at the timing of the correction period, and calculating a correction amount for the ejection amount; and an ejection amount correction step of adjusting the number of ejection pulse signals and the number of pause pulse signals on the basis of the correction amount calculated in the correction amount calculation step.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: September 2, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8809075
    Abstract: The method for filling a liquid material, and the apparatus and the program make it possible, without changing a moving speed of an ejection device, to correct a change in ejection amount and to stabilize an application shape. The method fills a liquid material into a gap between a substrate and a work by using the capillary action. The method includes the steps of: generating an application pattern consisting of a plurality of application areas continuous to one another; assigning a plurality of ejection cycles, each obtained by combining the number of ejection pulses and the number of pause pulses at a predetermined ratio therebetween, to each of the application areas; and measuring an ejection amount at correction intervals and calculating a correction amount for the ejection amount.
    Type: Grant
    Filed: June 11, 2010
    Date of Patent: August 19, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8807400
    Abstract: The liquid material discharge device and method discharges a liquid droplet even under a condition where discharge of a small amount of liquid material is required. The apparatus has a liquid chamber having the discharge opening through which the liquid material is discharged, an extrusion member having a plunger and a contact portion, the plunger being thinner than the liquid chamber not to contact a side wall of the liquid chamber and having a forward end portion which advances and retracts within the liquid chamber, and a collision member disposed adjacent to the extrusion member on the side opposite to the plunger and having a piston and a collision portion facing the contact portion. The collision portion collides against the contact portion such that the extrusion member is advanced at a high speed to discharge the liquid material.
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: August 19, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Publication number: 20140217127
    Abstract: An example of droplet discharge device includes a discharge path (12) having an end that constitutes a discharge opening (11), a plunger (30), a liquid chamber (50) into which the plunger (30) is inserted, a plunger driving mechanism that moves the plunger (30) forward and backward, and a plunger position determining mechanism that specifies a position of a tip portion of the plunger (30). The liquid material is discharged in a droplet state by applying inertial force to the liquid material with forward movement of the plunger (30) in a state where the tip portion of the plunger (30) and an inner wall of the liquid chamber (50) are not contacted with each other. A minute droplet is formed by moving the plunger (30) forward to push the liquid material out of the discharge opening (11) in an amount necessary to form a droplet of a desired size.
    Type: Application
    Filed: July 10, 2012
    Publication date: August 7, 2014
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima
  • Patent number: 8770439
    Abstract: Method and device for discharging a fixed amount of liquid which enables to dispense a liquid material with a higher accuracy. The device includes: a decompression valve for reducing the pressure of a compressed gas supplied; a discharging valve for controlling the flow rate of the gas decompressed at the decompression valve; a liquid storing container for discharging liquid from a nozzle by the gas supplied via the discharging valve; and a buffer tank between the decompression valve and the discharging valve that has a volume greater than the volume of the liquid storage container. The invention suppresses the pressure reduction that occurs in the flow path for supplying the compressed gas to the liquid storage container during the operation of the decompression valve by making the flow resistance between the buffer tank and the storage container greater than that between the buffer tank and the decompression valve.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: July 8, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8763860
    Abstract: The liquid material ejector has a liquid material supply port through which the liquid material is supplied, a nozzle for ejecting the liquid material, a valve block having a metering bore to be filled with the ejected liquid material and a liquid material supply channel communicating with the liquid material supply port, a selector valve having a first channel for allowing communication between the metering bore and the liquid material supply channel and a second channel for allowing communication between the metering bore and the nozzle, a plunger advancing and retracting in the metering bore, a plunger driving section for driving the plunger, a valve driving section for driving the selector valve, and a transmission section for transmitting driving power from the valve driving section to the selector valve. The plunger driving section, the valve driving section, and the valve block are arranged successively in the longitudinal direction.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: July 1, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8758848
    Abstract: A method for applying a liquid material in a specific application amount includes an initial parameter setting step of specifying, as a total pulse number, the number of times both ejection pulse signals and pause pulse signals are sent, specifying the number of ejection pulse signals in the total pulse number, which is needed to achieve the specific application amount, and specifying the remainder of the total pulse number as the pause pulse signals; a correction amount calculation step of measuring, per preset correction period, an ejection amount from the nozzle at the timing of the correction period, and calculating a correction amount for the ejection amount; and an ejection amount correction step of adjusting the number of ejection pulse signals and the number of pause pulse signals on the basis of the correction amount calculated in the correction amount calculation step.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: June 24, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8757449
    Abstract: Disclosed are an air bubble ingress prevention mechanism, a liquid material discharge device provided with the air bubble ingress prevention mechanism, and a liquid material discharge method, with which a constant filled state can be achieved without variations and without requiring any additional equipment when a metering section is filled with liquid material. A discharge device is provided with a metering section which has a flow passage communicating with a nozzle, and a plunger which moves back and forth within the flow passage of the metering section.
    Type: Grant
    Filed: September 22, 2010
    Date of Patent: June 24, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8703601
    Abstract: Disclosed are an application method, device and program which enable the constant retention of a fillet shape, without altering the shape due to the speed differences associated with changes in the direction of the nozzle or differences in the degree of penetration when bumps are arranged non-uniformly. In a liquid material application method a desired application pattern is created, liquid material is discharged from a nozzle whilst the nozzle and a workpiece are moved relative to one another, and the gap between a substrate and the workpiece, the workpiece being placed above the substrate by means of at least three bumps, is filled up with liquid material by capillary action. If bumps are arranged non-uniformly, the supply quantity per unit area of the application pattern is set so that a greater quantity is supplied to application areas next to areas where the integration density of bumps is high, than is supplied to application areas next to areas where the integration density of bumps is low.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: April 22, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8697012
    Abstract: A high-speed automatic dispensing apparatus capable of preparing samples under different conditions, minimizing waste liquid materials, and realizing high productivity. A dispensing station is also provided. The high-speed automatic dispensing apparatus with a replaceable dispensing head comprises a dispensing head including a plurality of pipettes, a pipette head to which one end of a plunger extending to pass through each pipette is fixed, and a head body part abutting against the pipette head and allowing the pipettes to pass therethrough, a pipette head moving mechanism vertically moving the pipette head, and a drive mechanism horizontally and vertically moving the dispensing head. The dispensing station includes the high-speed automatic dispensing apparatus.
    Type: Grant
    Filed: May 17, 2006
    Date of Patent: April 15, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Patent number: 8664107
    Abstract: Disclosed are an application method, device and program which enable the constant retention of a fillet shape, without altering the shape due to the speed differences associated with changes in the direction of the nozzle or differences in the degree of penetration when bumps are arranged non-uniformly. In a liquid material application method a desired application pattern is created, liquid material is discharged from a nozzle whilst the nozzle and a workpiece are moved relative to one another, and the gap between a substrate and the workpiece, the workpiece being placed above the substrate by means of at least three bumps, is filled up with liquid material by capillary action. If bumps are arranged non-uniformly, the supply quantity per unit area of the application pattern is set so that a greater quantity is supplied to application areas next to areas where the integration density of bumps is high, than is supplied to application areas next to areas where the integration density of bumps is low.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: March 4, 2014
    Assignee: Musashi Engineering, Inc.
    Inventor: Kazumasa Ikushima
  • Publication number: 20130345836
    Abstract: An automatically generating program and device are provided which can easily and accurately create an operation program with no need of providing an image data input device. The program, causes a work head to move relative to a work object and to carry out desired work, includes the steps of displaying a reference data input window which allows input of shape data of the work object or a work region (STEP 201), taking in image data of the work object or the work region (STEP 202), compensating for distortion in the taken-in image data (STEP 203), displaying a movement path input window which allows designation of a movement path with the compensated image data displayed as a background (STEP 204), and automatically generating the operation program based on the movement path that is designated on the movement path input window (STEP 205).
    Type: Application
    Filed: January 30, 2012
    Publication date: December 26, 2013
    Applicant: MUSASHI ENGINEERING, INC.
    Inventor: Kazumasa Ikushima