Patents by Inventor Kazushi Hayashi

Kazushi Hayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20060112874
    Abstract: A highly-oriented diamond film which has a flat surface but does not have non-oriented crystals in the surface can be provided by depositing a first diamond layer on a substrate by {111} sector growth of diamond crystals by a CVD method using a gaseous mixture of methane and hydrogen as material gas, and then depositing a second diamond layer on the first diamond layer by {100} sector growth of diamond crystals by a plasma CVD method using a gaseous mixture of methane, hydrogen, and oxygen as material gas under the conditions that the pressure of the material gas is 133 hPa or more; the material gas composition is determined such that ([C]?[O])/[CH3+H2+O2] is ?0.2×10?2 or more and [O]/[C] is 1.2 or less; and the substrate temperature is between 750° C. and 1000° C.
    Type: Application
    Filed: November 18, 2005
    Publication date: June 1, 2006
    Inventors: Yoshihiro Yokota, Kazushi Hayashi, Takeshi Tachibana, Koji Kobashi
  • Publication number: 20060001029
    Abstract: A diamond element is mounted on an insulating base material having a thickness of not more than 3 mm provided with one pair of metal interconnects. In the diamond element, an insulating diamond layer to act as a detection layer is deposited on a substrate, and one pair of interdigitated electrodes are deposited on the surface of this insulating diamond layer. The interdegital electrodes of the diamond element are connected via wires to the metal interconnects deposited on the insulating base material. The insulating base material may transmit ultraviolet radiation to be detected. The diamond sensor is capable of stably detecting ultraviolet radiation even when the distance between a lamp and an irradiation object is short.
    Type: Application
    Filed: June 29, 2005
    Publication date: January 5, 2006
    Inventors: Kazushi Hayashi, Takeshi Tachibana, Yoshihiro Yokota, Nobuyuki Kawakami
  • Publication number: 20050181122
    Abstract: An ultraviolet sensor includes a substrate; a diamond layer, placed on the substrate, functioning as a detector; and at least one pair of surface electrodes arranged on the diamond layer. The diamond layer has a detecting region present at the surface thereof, the detecting region has at least one sub-region exposed from the surface electrodes, and the sub-region has a covering layer, made of oxide or fluoride, lying thereon. A method for manufacturing the ultraviolet sensor includes a step of forming a diamond layer, functioning as a detector, on a substrate; a step of forming at least one pair of surface electrodes on the diamond layer; and a step of forming a covering layer, made of oxide or fluoride, on at least one sub-region of a detecting region present at the surface of the diamond layer, the sub-region being exposed from the surface electrodes.
    Type: Application
    Filed: February 15, 2005
    Publication date: August 18, 2005
    Inventors: Kazushi Hayashi, Takeshi Tachibana, Yoshihiro Yokota, Nobuyuki Kawakami
  • Publication number: 20050136694
    Abstract: A rotor having a cylindrical peripheral surface is disposed in a treatment vessel into which a carrier gas is introduced, and the rotor peripheral surface is opposed to the surface of a substrate with a predetermine gap therebetween. The rotor peripheral surface is also opposed to a film-forming material supplying member having a film-forming material on its surface at a position apart from the position where the rotor faces the substrate. Film-forming particulates including atomic molecules of the film-forming material and cluster particulates thereof are scattered from the surface of the film-forming material supplying member by sputtering, and the rotor is rotated to form a carrier gas flow near the rotor peripheral surface. The film-forming particulates are transported to the vicinity of the surface of the substrate by the carrier gas flow and adhered to the surface of the substrate.
    Type: Application
    Filed: October 27, 2004
    Publication date: June 23, 2005
    Inventors: Kenichi Inoue, Hiroyuki Takamatsu, Takashi Kobori, Kazushi Hayashi, Toshihiro Kugimiya
  • Publication number: 20050127373
    Abstract: A diamond semiconductor device includes a substrate made of single crystal diamond; a first diamond layer, placed on the substrate, containing an impurity; a second diamond layer containing the impurity, the second diamond layer being placed on the substrate and spaced from the first diamond layer; and a third diamond layer which has a impurity content less than that of the first and second diamond layers, which acts as a channel region, and through which charges are transferred from the first diamond layer to the second diamond layer. The first and second diamond layers have a first and a second end portion, respectively, facing each other with a space located therebetween. The first and second end portions have slopes epitaxially formed depending on the orientation of the substrate. The third diamond layer lies over the slopes and a section of the substrate that is located under the space.
    Type: Application
    Filed: December 6, 2004
    Publication date: June 16, 2005
    Inventors: Yoshihiro Yokota, Nobuyuki Kawakami, Takeshi Tachibana, Kazushi Hayashi
  • Publication number: 20040238946
    Abstract: A semiconductor device and package has a heat spreader directly disposed on the reverse surface of the semiconductor device. This heat spreader includes a diamond layer or a layer containing diamond and ceramics such as silicon carbide and aluminum nitride. The heat spreader is directly formed on a substrate for the semiconductor device. In particular, the heat spreader is composed of a diamond layer and one or two metal or ceramic members, which are bonded to the diamond layer with one or two polymer adhesive layers. This diamond layer has a fiber structure across the thickness or a microcrystalline structure. Cilia are formed on a surface of the diamond layer facing the one or two metal or ceramic members.
    Type: Application
    Filed: November 6, 2003
    Publication date: December 2, 2004
    Applicant: Kabushik Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takeshi Tachibana, Kazushi Hayashi, Kenichi Inoue, Yoshihiro Yokoto, Koji Kobashi, Nobuyuki Kawakami, Takashi Kobori
  • Patent number: 6383288
    Abstract: A method of forming a diamond film includes synthesizing a diamond film on a surface of a substrate, where the surface of the substrate has trenches. The trenches inhibit delamination of the diamond film.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: May 7, 2002
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kazushi Hayashi, Yoshihiro Yokota, Koji Kobashi
  • Patent number: 6198218
    Abstract: An organic LED is provided that can stably and efficiently emit light as a result of a heat resistant hole drift layer. The organic LED can include, in order, a substrate, a hole injection electrode layer, a hole drift layer, an organic light emitting layer, an electron drift layer and an electron injection electrode layer. The hole drift layer comprises a diamond film with a boron concentration of between about 1.0×1019 and about 1.0×1021/cm3. An optically transparent layer can be formed on the electron injection electrode layer.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: March 6, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Koji Kobashi, Yoshihiro Yokota, Takeshi Tachibana, Kazushi Hayashi, Maki Hamaguchi, Katsumi Yoshino
  • Patent number: 5529846
    Abstract: The present invention relates to a heat dissipating substrate with a highly-oriented diamond film of a low crystal inclination and a low density grain boundaries and having a significantly high thermal conductivity. At least 90% of the surface area of the highly-oriented diamond film is covered with either (100) or (111) crystal planes, and the differences {.DELTA..alpha., .DELTA..beta., .DELTA..gamma.} of the Euler angles, which represent the orientations of the crystals, between adjacent (100) or (111) crystal planes, simultaneously satisfies the following relationship: .vertline..DELTA..alpha..vertline..ltoreq.5.degree., .vertline..DELTA..beta..vertline..ltoreq.5.degree., and .vertline..DELTA..gamma..vertline..ltoreq.5.degree.. In addition, this highly-oriented diamond film can be grown on a non-diamond substrates, and therefore the diamond film with a large surface area can be obtained. Thus, the present invention provides the heat dissipating substrate with an excellent thermal conductivity at low cost.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 25, 1996
    Assignee: Kobe Steel USA, Inc.
    Inventors: Kazushi Hayashi, Koji Kobashi, Jesko A. von Windheim
  • Patent number: 5479875
    Abstract: A method of forming a highly oriented diamond film having a reduced thickness with a high quality at a low cost. Surface of a single crystal substrate is cleaned, and is then left in a high vacuum of 10.sup.-6 Torr or less at a temperature between room temperature and 800.degree. C. for 15 min for releasing gas molecules absorbed on the surface of the substrate. The surface of the substrate is then processed using carbon-containing plasma for forming a barrier of obstructing a carbon component within the substrate. After that, an electric field is applied across the substrate and plasma for allowing a current to flow thereacross for a specified time, to form nuclei of diamond for synthesis of a diamond film. Thus, highly oriented diamond particles or films, in which crystal orientations thereof are epitaxial to the substrate, are synthesized.
    Type: Grant
    Filed: July 21, 1994
    Date of Patent: January 2, 1996
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takeshi Tachibana, Kimitsugu Saito, Kazushi Hayashi, Kozo Nishimura, Rie Nakamura
  • Patent number: 5436505
    Abstract: Disclosed is a heat-resistant ohmic contact formed on a semiconducting diamond. It has a contact Ti layer having a thickness of 10 to 70 .ANG. and a carbide layer generated by the reaction between the Ti layer and the semiconducting diamond layer. A diffusion prevention layer composed of at least one kind material selected from a group consisting of refractory metals including W, Mo, Au, Pt and Ta, refractory alloys including Ti-W, and refractory compounds including TiC and TiN is formed on the contact Ti layer. With this construction, the diffusion and the oxidation of Ti can be prevented.
    Type: Grant
    Filed: February 1, 1994
    Date of Patent: July 25, 1995
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Kazushi Hayashi, Takeshi Tachibana
  • Patent number: 5424561
    Abstract: A magnetic sensor element using highly-oriented diamond film comprises a magnetic detecting part, at least a pair of main current electrodes for flowing a main current and generating the Hall electromotive force at the magnetic detecting part, and detection electrodes for detecting said Hall electromotive force. Said magnetic detecting part is formed of a highly-oriented diamond film grown by chemical vapor deposition, at least 90% of which consists of either (100) or (111) crystal planes. Between the adjacent crystal planes, the differences {.DELTA..alpha., .DELTA..beta., .DELTA..gamma.} of the Euler angles {.alpha., .beta., .gamma.} which represent the orientation of the crystal planes, satisfy the following relations simultaneously: .vertline..DELTA..alpha..vertline..ltoreq.10.degree., .vertline..DELTA..beta..vertline..ltoreq.10.degree. and .vertline..DELTA..gamma..vertline..ltoreq.10 .degree..
    Type: Grant
    Filed: September 8, 1994
    Date of Patent: June 13, 1995
    Assignee: Kobe Steel USA Inc.
    Inventors: Takeshi Tachibana, Kazushi Hayashi, Koji Kobashi, Bradley A. Fox, Jesko A. von Windheim, David L. Dreifus, Brian R. Stoner