Patents by Inventor Kazutaka Kunii

Kazutaka Kunii has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130059162
    Abstract: Disclosed are: a flux composition which is used for brazing of a magnesium-containing aluminum alloy material, suppresses the formation of high-melting compounds, provides better wettability, and thereby exhibits better brazability even applied in a small mass of coating; and a brazing sheet using the flux composition. The flux composition for brazing of a magnesium-containing aluminum alloy material includes a flux component [A] containing fluorides as principal components; and an additive [B] being at least one selected from the group consisting of CeF3, BaF2, and ZnSO4. The flux component [A] preferably contains KF in a content of 40 percent by mass or more and 60 percent by mass or less; and AlF3 in a content of 40 percent by mass or more and 60 percent by mass or less.
    Type: Application
    Filed: August 24, 2012
    Publication date: March 7, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Nobuhiro KOBAYASHI, Motohiro Horiguchi, Kazutaka Kunii, Toshiki Ueda, Shimpei Kimura
  • Publication number: 20130047787
    Abstract: Disclosed is a carbon-material-containing iron oxide briquette composition that, when obtaining direct reduced iron by heating in a moving hearth reduction furnace, does not turn into powder in the furnace leading to an accumulation of powder, and reliably prevents the obtained direct reduced iron from turning into powder during conveyance, decreasing yield. Further disclosed are a method for producing same, and a method for producing direct reduced iron using same. The carbon-material-containing iron oxide briquette composition is characterized by: the solidus temperature that is of an Al2O3-CaO—SiO2 ternary system slag in said briquette composition and that is determined by the amount of contained Al2O3, CaO, and SiO2 being no greater than 1300 DEG C.
    Type: Application
    Filed: March 24, 2011
    Publication date: February 28, 2013
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Motohiro Horiguchi, Kazutaka Kunii
  • Patent number: 7967057
    Abstract: There is described a method for producing ultrahigh-purity Fe-base, Ni-base, and Co-base alloying materials to achieve impurity levels of (C+O+N+S+P)<100 ppm, and Ca<10 ppm, in the form of a large ingot, using a refining flux while forcibly cooling the crucible. A refining flux selected from the group consisting of metal elements of the Groups IA, IIA, and IIIA of the Periodic Table, oxides thereof, halides thereof, and mixtures thereof, is added to the molten metal during primary melting and the molten metal is held in contact with the refining flux for at least 5 minutes before tapping. Thereafter, the molten metal is caused to undergo solidification inside a mold, thereby producing a primary ingot.
    Type: Grant
    Filed: November 21, 2006
    Date of Patent: June 28, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazutaka Kunii, Tatsuhiko Kusamichi, Jumpei Nakayama, Kiyoshi Kiuchi
  • Publication number: 20110023656
    Abstract: A method for producing granular metallic iron by heating and reducing a raw material mixture which includes an iron oxide-containing material, a carbonaceous reductant and a Li2O supplying material in a thermal reduction furnace, wherein the iron oxide-containing material includes a hematite-containing material, and the raw material mixture includes at least Fe, Ca, Mg, Si and Li as constituent elements in such a manner that slag which forms as a by-product during heating and reduction contains CaO, MgO, SiO2 and Li2O, has a Li2O content of 0.05% by mass or more, and the slag has a basicity [(CaO+MgO)/SiO2] in a range of from 1.5 to 1.9. This method enables granular metallic iron to be produced at a high productivity even when a hematite-containing material is used as the iron oxide-containing material.
    Type: Application
    Filed: April 6, 2009
    Publication date: February 3, 2011
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)
    Inventors: Kazutaka Kunii, Takahiro Kudo
  • Publication number: 20100171072
    Abstract: A method for manufacturing granular metallic iron includes charging a raw-material mixture into a thermal reduction furnace, subjecting the raw-material mixture to thermal reduction to form metallic iron and slag as a by-product, causing metallic iron to coalesce into granules while separating metallic iron from slag, and cooling and solidifying metallic iron. The raw-material mixture contains at least Fe, Ca, Mg, Si, and an alkali metal as constituent elements in such a manner that the slag contains CaO, MgO, SiO2, and an alkali oxide, the alkali oxide is at least one selected from Li2O, Na2O, and K2O, the alkali oxide satisfies at least one of Li2O content?0.03%, Na2O content?0.10%, and K2O content?0.10%, and the basicity of the slag is in the range of 1.3 to 2.3. It is possible to manufacture high-quality granular metallic iron with good productivity by the method.
    Type: Application
    Filed: June 9, 2008
    Publication date: July 8, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takahiro Kudo, Kazutaka Kunii
  • Publication number: 20100006184
    Abstract: Disclosed is an alloyed hot-dip galvanized steel sheet containing 2.0 to 3.5 percent by mass of Mn. The steel sheet includes a base steel sheet and a galvanized zinc-coat layer thereon, in which MnO particles are present in an average number of 10 or less per micrometer on a straight line lying in an interface between the galvanized zinc-coat layer and the steel sheet, an Fe—Al—O alloy layer is present at the interface between the MnO particles and the steel sheet, and the length of the Fe—Al—O alloy layer is less than 10% of the overall length of the interface. The alloyed hot-dip galvanized steel sheet, even though having a high Mn content, is resistant to uneven alloying and excels in surface appearance, because the amounts of the MnO particles and the Fe—Al—O alloy layer that cause uneven alloying are controlled.
    Type: Application
    Filed: June 15, 2009
    Publication date: January 14, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mikako Takeda, Fumio Yuse, Shigenobu Namba, Kazutaka Kunii, Yoshihiro Miyake
  • Publication number: 20090038772
    Abstract: There is provided an induction-melting apparatus capable of exhibiting high refining performance without inflicting damage to a crucible even if a halide-compound base refining flux is used upon induction-melting of an ultrahigh-purity high melting-point metal, having a melting point reaching 1500° C., and a method for induction-melting using the same. There is also provided a melting method for enabling production of ultrahigh-purity Fe-base, Ni-base, and Co-base alloying materials, each having an impurity level of (C+O+N+S+P)<100 ppm, and Ca<10 ppm, and in the form of a large ingot. Further, with the induction-melting apparatus, a plurality of tubular segments are disposed so as to be cylindrical in shape, a gap in a range of 1.
    Type: Application
    Filed: November 21, 2006
    Publication date: February 12, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazutaka Kunii, Tatsuhiko Kusamichi, Jumpei Nakayama, Kiyoshi Kiuchi
  • Patent number: 6557378
    Abstract: A method of producing a disk having a radius of r and a thickness of 2h from an oxynitride glass by pressing, said method being characterized in that the pressing load (F), the pressing temperature (T), and the pressing time (t) are defined by the expression below. 1900 ≥ T ≥ 100 × log 10 ⁡ ( 0.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: May 6, 2003
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katsutoshi Takagi, Moriyoshi Kanamaru, Kazutaka Kunii, Naoya Fujiwara
  • Publication number: 20010056029
    Abstract: Oxynitride glass whose composition is represented by Al—Si—O—N or M—Al—Si—O—N (where M denotes Ca, Mg, or rare earth element), wherein the content of O and N as non-metallic components is in the range of O eq %<N≦30 eq %, with O+N=100 eq %, the content of M, Al, and Si as metallic components is in the range of 20 eq %≦Al≦30 eq % and 70 eq %≦Si≦80 eq %, respectively, with Al+Si=100 eq % (if M does not exist) and the content of M, Al, and Si as metallic components is within the hatched area in the composition diagrams shown in FIGS. 1 to 3, if M is Ca, Mg, or rare earth metal, or within the hatched area in the composition diagrams shown in FIGS. 4 to 8, if the content of N is in the range of 5 eq %≦N≦25 eq %.
    Type: Application
    Filed: September 14, 1999
    Publication date: December 27, 2001
    Inventors: MORIYOSHI KANAMARU, TOMOJI TAKAHASHI, KAZUTAKA KUNII, TAKAO KAWANAKA
  • Patent number: 6329309
    Abstract: Oxynitride glass whose composition is represented by Al—Si—O—N or M—Al—Si—O—N (where M denotes Ca, Mg, or rare earth element), wherein the content of O and N as non-metallic components is in the range of 0 eq %<N≦30 eq %, with O+N=100 eq %, the content of M, Al, and Si as metallic components is in the range of 20 eq %≦Al≦30 eq % and 70 eq %≦Si≦80 eq %, respectively, with Al+Si=100 eq % (if M does not exist) and the content of M, Al, and Si as metallic components is within the hatched area in the composition diagrams shown in FIGS. 1 to 3, if M is Ca, Mg, or rare earth metal, or within the hatched area in the composition diagrams shown in FIGS. 4 to 8, if the content of N is in the range of 5 eq %≦N≦25 eq %. This glass is superior in specific rigidity and fabricability. It contains nitrogen in a controlled amount so that it has improved specific rigidity without its specific gravity increasing.
    Type: Grant
    Filed: September 14, 1999
    Date of Patent: December 11, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Moriyoshi Kanamaru, Tomoji Takahashi, Kazutaka Kunii, Takao Kawanaka
  • Publication number: 20010009103
    Abstract: A method of producing a disk having a radius of r and a thickness of 2h from an oxynitride glass by pressing, said method being characterized in that the pressing load (F), the pressing temperature (T), and the pressing time (t) are defined by the expression below. 1 1900 ≥ T ≥ 100 × log 10 ⁡ ( 0.
    Type: Application
    Filed: December 22, 2000
    Publication date: July 26, 2001
    Applicant: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Katsutoshi Takagi, Moriyoshi Kanamaru, Kazutaka Kunii, Naoya Fujiwara