Patents by Inventor Kazutake Ogyu
Kazutake Ogyu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7553531Abstract: A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction. Each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whiskers; a cross sectional area of the honeycomb unit is from about 5 cm2 to about 50 cm2; and an outer surface of each honeycomb unit and the sealing material layer satisfy: about 0.5??/d×(dc/?c+df/?f)?about 1, where, ?f (W/mK) and df (mm) represent a thermal conductivity and a thickness of the outer surface of the honeycomb units, respectively, ?c (W/mK) and dc (mm) represent a thermal conductivity and a thickness of the sealing material layer, respectively, and ? (W/mK) and d (mm) represent a thermal conductivity and a thickness of the combination of the outer surface and the sealing material layer.Type: GrantFiled: March 7, 2006Date of Patent: June 30, 2009Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Patent number: 7504359Abstract: A honeycomb structural body comprises one or plural pillar-shaped porous ceramic members in which many through-holes are arranged side by side in a longitudinal direction through partition walls and either one end portions of these through-holes are sealed. The partition wall forming the structural body has a surface roughness of not less than 10 ?m as a maximum roughness Rz defined in JIS B0601-2001 and an average pore size of 5-100 ?m in a pore distribution measured by a mercury pressure method, and satisfies the following relationship: A?90?B/20 or A?100?B/20 when a ratio pores having a pore size of 0.9-1.1 times the average pore size to total pore volume is A (%) and a thickness of the partition wall is B (?m), and there is proposed an effective honeycomb structural body having excellent pressure loss and catching efficiency and a high catalyst reactivity.Type: GrantFiled: February 27, 2004Date of Patent: March 17, 2009Assignee: Ibiden Co., Ltd.Inventors: Kazutake Ogyu, Kazushige Ohno, Atsushi Kudo
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Publication number: 20080295470Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure integrally formed, first and second lamination members, a metal casing containing the honeycomb structure and the lamination member, and first and second end members connected to first and second end portions of the casing, respectively to secure the honeycomb structure and the lamination member. The honeycomb structure includes a wall portion defining through holes which extend substantially along a longitudinal direction of the honeycomb structure, each of the through holes being sealed at either one end portion. Each of the lamination members has aligned through holes extending substantially along the longitudinal direction. The honeycomb structure and lamination members include inorganic fibers oriented substantially perpendicular to the longitudinal direction.Type: ApplicationFiled: May 29, 2008Publication date: December 4, 2008Applicant: IBIDEN CO., LTD.Inventors: Kazutake OGYU, Yusuke KONDO
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Publication number: 20080289307Abstract: A honeycomb structure includes a plurality of cells, an inorganic fiber, and an inorganic matter. The plurality of cells are disposed substantially in parallel with one another in a longitudinal direction with a cell wall therebetween. The inorganic matter forms a fixed portion in which said inorganic fibers are fixed to one another, part of the fixed portion having a fissure.Type: ApplicationFiled: May 20, 2008Publication date: November 27, 2008Applicant: IBIDEN CO., LTD.Inventors: Kazutake OGYU, Yusuke Kondo
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Publication number: 20080286524Abstract: A sintering aid for promoting sintering of ceramic particles and fine particles that are the same materials as ceramic particles and have smaller average particle diameter are mixed to obtain a puddle. The average particle diameter of ceramic particles is preferably about in a range of 5 to 100 ?m; the average particle diameter of the fine particles is preferably about in a range of 0.1 to 1.0 ?m, and the average particle diameter of the sintering aid is preferably about in a range of 0.1 to 10 ?m. As the sintering aid, for example, alumina is used. This puddle is extrusion molded into a honeycomb shape and the molded object is fired at a firing temperature lower than a temperature for sintering without mixing a sintering aid. The thermal conductivity of the obtained honeycomb structure 10 shows about 60% or more of the thermal conductivity of a fired body fired without adding a sintering aid to ceramic particles and shows about 12 W/m·K or more at 20° C.Type: ApplicationFiled: May 14, 2008Publication date: November 20, 2008Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi
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Publication number: 20080276586Abstract: A honeycomb filter includes a honeycomb body including first and second cells extending along its longitudinal direction. The first cells have upstream opening ends and downstream closing ends opposite to the upstream opening ends along the longitudinal direction. The second cells have upstream closed ends and downstream opening ends opposite to the upstream closed ends along the longitudinal direction. The honeycomb body further includes cell walls intervening between the first cells and the second cells to define the first cells and second cells and extending between the upstream opening ends and the downstream closing ends and between the upstream closed ends and the downstream opening ends. A porosity of the cell walls is about 75% to about 95%. Ceramic particles are provided in the cell wall. A concentration of the ceramic particles in the wall decreases from the first cells to the second cells.Type: ApplicationFiled: May 2, 2008Publication date: November 13, 2008Applicant: IBIDEN CO., LTD.Inventors: Tomokazu OYA, Kazutake Ogyu
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Patent number: 7449427Abstract: The honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to the wall portion, wherein an average pore diameter of the porous ceramic member is larger than an average particle diameter of particles constituting the catalyst supporting layer, and when a pore diameter distribution of the porous ceramic member and a particle diameter distribution of particles constituting the catalyst supporting layer are drawn with the pore diameter and the particle diameter being on the same axis, a pore volume in an overlapped area of both the distributions is about 10% or less to the entire pore volume of the porous ceramic member.Type: GrantFiled: September 12, 2006Date of Patent: November 11, 2008Assignee: Ibiden Co., LtdInventors: Kazushige Ohno, Hiroki Sato, Masayuki Hayashi, Kazutake Ogyu
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Publication number: 20080261806Abstract: A catalyst supporting honeycomb includes a pillar-shaped honeycomb structure and catalyst particles supported on the honeycomb structure. The honeycomb structure includes cell walls extending in a longitudinal direction of the honeycomb structure to define a plurality of cells extending in the longitudinal direction. The plurality of cells include large-volume cells having first opening ends and second closing ends opposite to the first opening ends along the longitudinal direction, and small-volume cells having first closed ends and second opening ends opposite to the first closed ends along the longitudinal direction. Total cross sectional areas of the large-volume cells on a plane perpendicular to the longitudinal direction are larger than total cross sectional areas of the small-volume cells on the plane. The catalyst particles include an oxide catalyst having an average particle diameter of at least about 0.05 ?m and at most about 1.00 ?m.Type: ApplicationFiled: April 16, 2008Publication date: October 23, 2008Applicants: IBIDEN CO., LTD., Athanasios G. KONSTANDOPOULOSInventors: Athanasios G. Konstandopoulos, Kazushige Ohno, Tomokazu Oya, Kazutake Ogyu
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Publication number: 20080260991Abstract: A catalyst supporting honeycomb including a pillar-shaped honeycomb structure having a plurality of cells formed in parallel with one another in a longitudinal direction with a cell wall interposed therebetween, and catalyst particles supported on the honeycomb structure. The catalyst particles include an oxide catalyst, an average particle diameter of which is at least about 0.05 ?m and at most about 1.00 ?m.Type: ApplicationFiled: March 12, 2008Publication date: October 23, 2008Applicants: IBIDEN CO., LTD., Athanasios G. KONSTANDOPOULOSInventors: Athanasios G. Konstandopoulos, Kazushige Ohno, Tomokazu Oya, Kazutake Ogyu
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Patent number: 7341614Abstract: The invention provides a filter that has a plurality of through holes and satisfies the expression 2.5×A/B+52.5?C?2.5×A/B+60.2 (A?20, 0<B?20), where A(%) represents the ratio of pores with a pore diameter of 10 ?m or less to the total pore volume in a wall part between the through holes; B(%) represents the ratio of pores with a pore diameter of 30 ?m or more to the total pore volume in the wall part; and C(%) represents the aperture ratio of a plane perpendicular to the through holes.Type: GrantFiled: July 17, 2006Date of Patent: March 11, 2008Assignee: Ibiden Co., LtdInventors: Masayuki Hayashi, Kazutake Ogyu, Akihiro Ohira, Kazushige Ohno
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Patent number: 7311750Abstract: Ceramic particles, fine particles having smaller average particle diameter smaller than that of the ceramic particles and a reduction-resistant material are mixed to obtain a puddle. The reduction-resistant material is a material that is reduced by carbon at a higher temperature as compared with a temperature at which an oxide (for example, silica) of an element contained in the ceramic particles is reduced. The average particle diameter of the ceramic particles is preferably about in a range of 5 to 100 ?m and the average particle diameter of the fine particles is preferably about in a range of 0.1 to 10 ?m. The reduction-resistant material is, for example, alumina. This puddle is extrusion molded into a honeycomb filter and the molded object is sintered at about 1600 to 2200° C.Type: GrantFiled: January 20, 2006Date of Patent: December 25, 2007Assignee: Ibeden Co., Ltd.Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi
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Publication number: 20070154728Abstract: The present invention provides a method for producing a honeycomb structure which carries a catalyst component containing at least one element selected from the group consisting of alkali metals and alkaline earth metals and purifies exhaust emissions.Type: ApplicationFiled: March 1, 2007Publication date: July 5, 2007Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi, Masafumi Kunieda
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Publication number: 20070148402Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of cells are placed in parallel with one another in the longitudinal direction with a cell wall therebetween, either one of the end portions of the cells being sealed, wherein a porosity is at least about 70% and at most about 95%, and a ratio of a diameter of a cross-section perpendicular to the longitudinal direction of the honeycomb structured body to a length of the honeycomb structured body in the longitudinal direction is at least about 0.2 and at most about 0.9.Type: ApplicationFiled: November 27, 2006Publication date: June 28, 2007Applicant: IBIDEN CO., LTD.Inventors: Kazushige Ohno, Kazutake Ogyu, Takafumi Kasuga
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Publication number: 20070065348Abstract: The honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to the wall portion, wherein an average pore diameter of the porous ceramic member is larger than an average particle diameter of particles constituting the catalyst supporting layer, and when a pore diameter distribution of the porous ceramic member and a particle diameter distribution of particles constituting the catalyst supporting layer are drawn with the pore diameter and the particle diameter being on the same axis, a pore volume in an overlapped area of both the distributions is about 10% or less to the entire pore volume of the porous ceramic member.Type: ApplicationFiled: September 12, 2006Publication date: March 22, 2007Inventors: Kazushige Ohno, Hiroki Sato, Masayuki Hayashi, Kazutake Ogyu
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Publication number: 20070028575Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which a plurality of porous ceramic members are combined with one another through an adhesive layer, each of the porous ceramic members having a plurality of cells which are allowed to penetrate in a longitudinal direction with a wall portion therebetween and either one end of which is sealed, with a catalyst supporting layer being adhered to the wall portion, wherein, supposing that the rate of the pore volume of pores having a pore diameter of 10 ?m or less to the entire pore volume of the porous ceramic member is X1 (%), the porosity is Y1 (%) and the weight of the catalyst supporting layer is Z1 (g/l), these X1, Y1 and Z1 are allowed to satisfy the following expressions (1) and (2): X1?20?Z1/10??(1), and Y1?35+7Z1/40??(2) (where about 20?Z1?about 150).Type: ApplicationFiled: August 1, 2006Publication date: February 8, 2007Inventors: Kazushige Ohno, Hiroki Sato, Masayuki Hayashi, Kazutake Ogyu
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Publication number: 20070004592Abstract: A honeycomb structured body comprising: a pillar-shaped honeycomb block including a honeycomb unit in which a number of cells are longitudinally placed in parallel with a cell wall therebetween; and a sealing material provided on a peripheral portion of said pillar-shaped honeycomb block, wherein irregularities are formed on each peripheral face of said honeycomb structured body and said pillar-shaped honeycomb block, and said honeycomb unit comprises inorganic particles, as well as inorganic fibers and/or whiskers, when a least square curve is obtained by a least square method on the basis of points comprising the contour of a cross-section perpendicular to the longitudinal direction of said honeycomb structured body, a center-of-gravity of the least square curve is defined as c1, a distance between a minimum concentric circumscribed curve having c1 as the center-of-gravity, derived from said least square curve and the center-of-gravity c1 is defined as D1, a distance between a maximum concentric inscribed cType: ApplicationFiled: December 8, 2005Publication date: January 4, 2007Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Publication number: 20060292332Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. The seal material layer has a thermal conductivity of about 0.1 W/m·K to about 5 W/m·K.Type: ApplicationFiled: December 30, 2005Publication date: December 28, 2006Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Publication number: 20060292044Abstract: A honeycomb structured body of the present invention is a honeycomb structured body in which plural pillar-shaped honeycomb units are bonded to one another through sealing material layers, each unit having in the longitudinal direction a large number of cells placed in parallel with a cell wall therebetween. Herein, a cross-sectional area of the honeycomb unit on a cross-section perpendicular to the length direction is at least about 5 cm2 and at most about 50 cm2, the honeycomb unit includes inorganic fibers and/or whiskers in addition to inorganic particles, and a Young's modulus of the honeycomb unit is at least about 50% and at most about 150% of a Young's modulus of the sealing material layer.Type: ApplicationFiled: December 12, 2005Publication date: December 28, 2006Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Publication number: 20060292334Abstract: A honeycomb structure having multiple honeycomb units united through a seal material layer, wherein each honeycomb unit has multiple through holes arranged side by side in a longitudinal direction and separated from each other by the wall surfaces of the through holes, is disclosed. The honeycomb units include at least: ceramic particles; and at least one of inorganic fibers and whiskers. At least one of the honeycomb units has a cross section perpendicular to a longitudinal direction thereof, the cross section having an area greater than or equal to about 5 cm2 and less than or equal to about 50 cm2. The flatness of the exterior wall of each of the honeycomb units is about 0.1 mm to about 1.5 mm.Type: ApplicationFiled: December 30, 2005Publication date: December 28, 2006Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu
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Publication number: 20060292338Abstract: A honeycomb structure is disclosed that includes plural honeycomb units bonded together by using a sealing material layer, each of the honeycomb units including plural through-holes separated by plural partition walls and provided in parallel along a longitudinal direction. Each of the honeycomb units includes at least ceramic particles, and inorganic fibers and/or whiskers; a cross sectional area of the honeycomb unit is from about 5 cm2 to about 50 cm2; and an outer surface of each honeycomb unit and the sealing material layer satisfy: about 0.5??/d×(dc/?c+df/?f)?about 1, where, ?f (W/mK) and df (mm) represent a thermal conductivity and a thickness of the outer surface of the honeycomb units, respectively, ?c (W/mK) and dc (mm) represent a thermal conductivity and a thickness of the sealing material layer, respectively, and ? (W/mK) and d (mm) represent a thermal conductivity and a thickness of the combination of the outer surface and the sealing material layer.Type: ApplicationFiled: March 7, 2006Publication date: December 28, 2006Inventors: Kazushige Ohno, Masafumi Kunieda, Kazutake Ogyu