Patents by Inventor Kazutoshi Iwami

Kazutoshi Iwami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7229598
    Abstract: A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 ?m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction. The catalyst carrier is manufactured in a condition so that ?b, which is defined by ?b=6.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: June 12, 2007
    Assignee: Nippon Steel Corporation
    Inventors: Yasuo Takahashi, Tadayuki Otani, Kazutoshi Iwami, Masayuki Kasuya
  • Publication number: 20060150388
    Abstract: The present invention provides a metal foil tube with a thickness of 10 to 100 ?m and a method and apparatus of production of the metal foil tube enabling even an extremely thin metal foil to be reliably finished into a tube, that is, a metal foil tube comprised of a metal foil sheet W with a thickness t of 10 to 100 ?m joined by welding, the method of production of the metal foil tube shaping the metal foil sheet W to form an overlap part G, then welding the facing sides and finishing the weld zone part flat.
    Type: Application
    Filed: January 19, 2004
    Publication date: July 13, 2006
    Inventors: Koki Inada, Kazutoshi Iwami, Atsuhiko Imai, Hiroki Kobayashi, Yasuo Takahashi, Mukio Yamanaka, Tohru Saito
  • Patent number: 6908028
    Abstract: The present invention provides a method of manufacturing a honeycomb body (1) formed by winding a flat metal foil (3) and a corrugated metal foil (4) in layers and brazing them, capable of reducing the equipment cost of honeycomb body manufacturing facilities and conforming to the countermeasure against an engine misfire problem of the honeycomb body, without causing insufficient or excessive application of adhesive which is seen in the cases of adhesive application methods using rolls; and relates to a method of manufacturing a honeycomb body characterized by: applying an adhesive to the portions to be brazed of the flat or corrugated foil corresponding to a bonding portion (17) which is located at one or both ends of the honeycomb body and/or a bonding portion (18) inside the honeycomb body over a cross section which is located away from one or both ends thereof in the axial direction; then, winding the flat and corrugated foils in layers to form a honeycomb body; then, making the portion of one or both end
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: June 21, 2005
    Assignee: Nippon Steel Corporation
    Inventors: Toru Utsumi, Takeshi Shinoda, Atsuhiko Imai, Kazutoshi Iwami, Masayuki Kasuya
  • Publication number: 20040258943
    Abstract: A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 &mgr;m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction.
    Type: Application
    Filed: April 23, 2004
    Publication date: December 23, 2004
    Applicant: Nippon Steel Corporation
    Inventors: Yasuo Takahashi, Tadayuki Ctani, Kazutoshi Iwami, Masayuki Kasuya
  • Patent number: 6761857
    Abstract: A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 &mgr;m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction. The catalyst carrier is manufactured in a condition so that &lgr;b, which is defined by &lgr;b=6.
    Type: Grant
    Filed: February 22, 2000
    Date of Patent: July 13, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Yasuo Takahashi, Tadayuki Otani, Kazutoshi Iwami, Masayuki Kasuya
  • Patent number: 6699587
    Abstract: The present invention is: a metallic foil to be used for a metallic honeycomb for purifying exhaust gas of an automobile or the like, said metallic foil not causing cracks or ruptures to develop in the foil even when it undergoes corrugation work with more sharply bending corner portions of a trapezoidal shape; and a catalyst support for purifying exhaust gas of an automobile or the like, characterized in that said metallic foil, being rough surface finished and having good corrugation workability, is made of heat-resistant stainless steel and has surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and, said metallic catalyst support for purifying exhaust gas has a structure comprising a honeycomb inserted in a jacket, wherein the honeycomb is composed of rough surface finished metallic foil having surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and the jacket is made of heat-resistant stainless steel.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: March 2, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Kazutoshi Iwami, Masayuki Kasuya, Shuji Nagasaki, Mikio Yamanaka
  • Patent number: 6689328
    Abstract: In order to improve solid phase diffusion bondability at contact portions between a metal flat foil and a metal corrugated foil together constituting a metal honeycomb body for a catalyst converter used for purifying an exhaust gas and to improve engine durability, the present invention comprises one or combination of the following structures; a structure wherein at least one of the metal foils has a foil thickness of less than 40 &mgr;m; a structure wherein an Al content after bonding is at least 3%; a structure wherein the surface condition of both metal foils in a width-wise direction has a predetermined surface coarseness or a predetermined surface shape and condition; and a structure wherein the width of contact portions between both metal foils is at least five times the thickness of the metal foils.
    Type: Grant
    Filed: March 6, 2000
    Date of Patent: February 10, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Tadayuki Otani, Atuhiko Imai, Masayuki Kasuya, Kazutoshi Iwami, Toru Utsumi, Mikio Yamanaka, Hitoshi Ohta, Yoshikuni Tokunaga, Fujio Shimizu, Toshihiro Egami, Tamio Noda
  • Publication number: 20030073561
    Abstract: The present invention provides a method of manufacturing a honeycomb body (1) formed by winding a flat metal foil (3) and a corrugated metal foil (4) in layers and brazing them, capable of reducing the equipment cost of honeycomb body manufacturing facilities and conforming to the countermeasure against an engine misfire problem of the honeycomb body, without causing insufficient or excessive application of adhesive which is seen in the cases of adhesive application methods using rolls; and relates to a method of manufacturing a honeycomb body characterized by: applying an adhesive to the portions to be brazed of the flat or corrugated foil corresponding to a bonding portion (17) which is located at one or both ends of the honeycomb body and/or a bonding portion (18) inside the honeycomb body over a cross section which is located away from one or both ends thereof in the axial direction; then, winding the flat and corrugated foils in layers to form a honeycomb body; then, making the portion of one or both end
    Type: Application
    Filed: June 10, 2002
    Publication date: April 17, 2003
    Inventors: Toru Utsumi, Takeshi Shinoda, Atsuhiko Imai, Kazutoshi Iwami, Masayuki Kasuya
  • Publication number: 20030012974
    Abstract: The present invention is: a metallic foil to be used for a metallic honeycomb for purifying exhaust gas of an automobile or the like, said metallic foil not causing cracks or ruptures to develop in the foil even when it undergoes corrugation work with more sharply bending corner portions of a trapezoidal shape; and a catalyst support for purifying exhaust gas of an automobile or the like, characterized in that said metallic foil, being rough surface finished and having good corrugation workability, is made of heat-resistant stainless steel and has surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and, said metallic catalyst support for purifying exhaust gas has a structure comprising a honeycomb inserted in a jacket, wherein the honeycomb is composed of rough surface finished metallic foil having surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and the jacket is made of heat-resistant stainless steel.
    Type: Application
    Filed: July 19, 2002
    Publication date: January 16, 2003
    Inventors: Kazutoshi Iwami, Masayuki Kasuya, Shuji Nagasaki, Mikio Yamanaka