Patents by Inventor Kazutoshi Iwami
Kazutoshi Iwami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7229598Abstract: A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 ?m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction. The catalyst carrier is manufactured in a condition so that ?b, which is defined by ?b=6.Type: GrantFiled: April 23, 2004Date of Patent: June 12, 2007Assignee: Nippon Steel CorporationInventors: Yasuo Takahashi, Tadayuki Otani, Kazutoshi Iwami, Masayuki Kasuya
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Publication number: 20060150388Abstract: The present invention provides a metal foil tube with a thickness of 10 to 100 ?m and a method and apparatus of production of the metal foil tube enabling even an extremely thin metal foil to be reliably finished into a tube, that is, a metal foil tube comprised of a metal foil sheet W with a thickness t of 10 to 100 ?m joined by welding, the method of production of the metal foil tube shaping the metal foil sheet W to form an overlap part G, then welding the facing sides and finishing the weld zone part flat.Type: ApplicationFiled: January 19, 2004Publication date: July 13, 2006Inventors: Koki Inada, Kazutoshi Iwami, Atsuhiko Imai, Hiroki Kobayashi, Yasuo Takahashi, Mukio Yamanaka, Tohru Saito
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Patent number: 6908028Abstract: The present invention provides a method of manufacturing a honeycomb body (1) formed by winding a flat metal foil (3) and a corrugated metal foil (4) in layers and brazing them, capable of reducing the equipment cost of honeycomb body manufacturing facilities and conforming to the countermeasure against an engine misfire problem of the honeycomb body, without causing insufficient or excessive application of adhesive which is seen in the cases of adhesive application methods using rolls; and relates to a method of manufacturing a honeycomb body characterized by: applying an adhesive to the portions to be brazed of the flat or corrugated foil corresponding to a bonding portion (17) which is located at one or both ends of the honeycomb body and/or a bonding portion (18) inside the honeycomb body over a cross section which is located away from one or both ends thereof in the axial direction; then, winding the flat and corrugated foils in layers to form a honeycomb body; then, making the portion of one or both endType: GrantFiled: September 6, 2001Date of Patent: June 21, 2005Assignee: Nippon Steel CorporationInventors: Toru Utsumi, Takeshi Shinoda, Atsuhiko Imai, Kazutoshi Iwami, Masayuki Kasuya
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Publication number: 20040258943Abstract: A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 &mgr;m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction.Type: ApplicationFiled: April 23, 2004Publication date: December 23, 2004Applicant: Nippon Steel CorporationInventors: Yasuo Takahashi, Tadayuki Ctani, Kazutoshi Iwami, Masayuki Kasuya
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Patent number: 6761857Abstract: A honeycomb body, which is composed in such a manner that a strip of corrugated foil made of heat-resistant stainless steel containing aluminum and a strip of flat foil made of stainless steel are alternately wound or laminated on each other, is incorporated into an outer cylinder made of metal and integrated into one body by means of diffusion bonding, so that a diffusion bonded metallic catalyst carrier can be formed. Surface roughness of the strip of foil after the completion of diffusion bonding is 0.001 to 2.0 &mgr;m when it is expressed by center line average height Ra, and no sintered bridges are formed at both end portions of the diffusion bonded section in the longitudinal direction. The catalyst carrier is manufactured in a condition so that &lgr;b, which is defined by &lgr;b=6.Type: GrantFiled: February 22, 2000Date of Patent: July 13, 2004Assignee: Nippon Steel CorporationInventors: Yasuo Takahashi, Tadayuki Otani, Kazutoshi Iwami, Masayuki Kasuya
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Patent number: 6699587Abstract: The present invention is: a metallic foil to be used for a metallic honeycomb for purifying exhaust gas of an automobile or the like, said metallic foil not causing cracks or ruptures to develop in the foil even when it undergoes corrugation work with more sharply bending corner portions of a trapezoidal shape; and a catalyst support for purifying exhaust gas of an automobile or the like, characterized in that said metallic foil, being rough surface finished and having good corrugation workability, is made of heat-resistant stainless steel and has surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and, said metallic catalyst support for purifying exhaust gas has a structure comprising a honeycomb inserted in a jacket, wherein the honeycomb is composed of rough surface finished metallic foil having surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and the jacket is made of heat-resistant stainless steel.Type: GrantFiled: July 19, 2002Date of Patent: March 2, 2004Assignee: Nippon Steel CorporationInventors: Kazutoshi Iwami, Masayuki Kasuya, Shuji Nagasaki, Mikio Yamanaka
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Patent number: 6689328Abstract: In order to improve solid phase diffusion bondability at contact portions between a metal flat foil and a metal corrugated foil together constituting a metal honeycomb body for a catalyst converter used for purifying an exhaust gas and to improve engine durability, the present invention comprises one or combination of the following structures; a structure wherein at least one of the metal foils has a foil thickness of less than 40 &mgr;m; a structure wherein an Al content after bonding is at least 3%; a structure wherein the surface condition of both metal foils in a width-wise direction has a predetermined surface coarseness or a predetermined surface shape and condition; and a structure wherein the width of contact portions between both metal foils is at least five times the thickness of the metal foils.Type: GrantFiled: March 6, 2000Date of Patent: February 10, 2004Assignee: Nippon Steel CorporationInventors: Tadayuki Otani, Atuhiko Imai, Masayuki Kasuya, Kazutoshi Iwami, Toru Utsumi, Mikio Yamanaka, Hitoshi Ohta, Yoshikuni Tokunaga, Fujio Shimizu, Toshihiro Egami, Tamio Noda
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Publication number: 20030073561Abstract: The present invention provides a method of manufacturing a honeycomb body (1) formed by winding a flat metal foil (3) and a corrugated metal foil (4) in layers and brazing them, capable of reducing the equipment cost of honeycomb body manufacturing facilities and conforming to the countermeasure against an engine misfire problem of the honeycomb body, without causing insufficient or excessive application of adhesive which is seen in the cases of adhesive application methods using rolls; and relates to a method of manufacturing a honeycomb body characterized by: applying an adhesive to the portions to be brazed of the flat or corrugated foil corresponding to a bonding portion (17) which is located at one or both ends of the honeycomb body and/or a bonding portion (18) inside the honeycomb body over a cross section which is located away from one or both ends thereof in the axial direction; then, winding the flat and corrugated foils in layers to form a honeycomb body; then, making the portion of one or both endType: ApplicationFiled: June 10, 2002Publication date: April 17, 2003Inventors: Toru Utsumi, Takeshi Shinoda, Atsuhiko Imai, Kazutoshi Iwami, Masayuki Kasuya
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Publication number: 20030012974Abstract: The present invention is: a metallic foil to be used for a metallic honeycomb for purifying exhaust gas of an automobile or the like, said metallic foil not causing cracks or ruptures to develop in the foil even when it undergoes corrugation work with more sharply bending corner portions of a trapezoidal shape; and a catalyst support for purifying exhaust gas of an automobile or the like, characterized in that said metallic foil, being rough surface finished and having good corrugation workability, is made of heat-resistant stainless steel and has surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and, said metallic catalyst support for purifying exhaust gas has a structure comprising a honeycomb inserted in a jacket, wherein the honeycomb is composed of rough surface finished metallic foil having surface roughness more than 2.0 and not more than 5.0 &mgr;m in Rmax and the jacket is made of heat-resistant stainless steel.Type: ApplicationFiled: July 19, 2002Publication date: January 16, 2003Inventors: Kazutoshi Iwami, Masayuki Kasuya, Shuji Nagasaki, Mikio Yamanaka