Patents by Inventor Kazutoshi Murata
Kazutoshi Murata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 9194043Abstract: An atomic layer deposition apparatus for forming a thin film on a substrate, including a first container that defines a first inner space, a second container provided inside the first container to define a second inner space, the second container being canister-shaped and including a first opening at one end thereof, a source gas that forms the thin film on the substrate flowing to the second inner space through the first opening, and a pressing member including a gas supply port for supplying the source gas to the second inner space through the first opening, the pressing member being configured to press the second container in a longitudinal direction of the second container so that the second inner space be separated from the first inner space.Type: GrantFiled: February 15, 2010Date of Patent: November 24, 2015Assignee: MITSUI ENGINEERING & SHIPBUILDINGInventors: Hiroyuki Tachibana, Kazutoshi Murata, Naomasa Miyatake, Yasunari Mori
-
Patent number: 9068261Abstract: An atomic layer deposition apparatus, which forms a thin film on a substrate, includes a first container that defines a first inner space and includes a substrate carrying-in and carrying-out port and a gas introduction port in different positions, the substrate being carried in and out through the substrate carrying-in and carrying-out port, gas being introduced through the gas introduction port to form the thin film on the substrate, a second container that is provided in the first container to define a second inner space separated from the first inner space, the second container including a first opening, a first moving mechanism that moves the second container in a predetermined direction, and a controller that controls the first moving mechanism such that the second container is moved to a first position where the substrate carrying-in and carrying-out port and the first opening are located opposite each other when the substrate is carried in and out, the controller controlling the first moving mechanismType: GrantFiled: March 3, 2010Date of Patent: June 30, 2015Assignee: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.Inventors: Kazutoshi Murata, Yasunari Mori
-
Patent number: 8440268Abstract: Oxygen gas, for example, is introduced into a film forming chamber, and high-frequency power is supplied to a plurality of monopole antennas arranged above a silicon substrate (101) in the film forming chamber to generate a plasma of the introduced oxygen gas, thereby supplying atomic oxygen (123) onto the surface of an aminosilane molecular layer (102). This plasma generation is performed for about 1 sec. With this operation, the adsorption layer (102) adsorbed onto the surface of the silicon substrate (101) is oxidized, thereby forming a silicon oxide layer (112) corresponding to one atomic layer of silicon on the surface of the silicon substrate (101).Type: GrantFiled: March 28, 2007Date of Patent: May 14, 2013Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.Inventors: Keisuki Washio, Kazutoshi Murata, Naomasa Miyatake, Hiroyuki Tachibana, Nozomu Hattori
-
Publication number: 20130104803Abstract: The thin-film forming apparatus includes: a deposition vessel that includes a deposition space in which the thin film is formed on the substrate in a reduced-pressure state; a raw material gas introducing section configured to introduce a raw material gas for the thin-film into the deposition space of the deposition vessel; and a plasma electrode section configured to generate plasma using the raw material gas for the thin-film in the deposition space. The plasma electrode section is a plate member in which a current flows from one end surface to the other end surface, the plate member provided with, as a plasma generating electrode, an electrode plate including an outward portion and a return portion which allow the current to flow in parallel to each other by bending a direction of the current flowing through the plate member in mid-flow.Type: ApplicationFiled: February 21, 2011Publication date: May 2, 2013Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.Inventors: Kazuki Takizawa, Naomasa Miyatake, Kazutoshi Murata
-
Patent number: 8202367Abstract: An atomic layer growing apparatus includes a film forming chamber (101) in which the vapor phase growth of a film is performed, a substrate table (102) having a heating mechanism accommodated in the film forming chamber (101), and an exhaust mechanism (104). The atomic layer growing apparatus also includes a material supply unit (105) including a material vaporizer (151), two buffer tanks, i.e., a buffer tank A (152a) and buffer tank B (152b), a fill valve A (153a) and supply valve A (154a) of the buffer tank A (152a), a fill valve B (153b) and supply valve B (154b) of the buffer tank B (152b), an injection control valve (155), and a control unit (156) which controls the opening/closing of each valve.Type: GrantFiled: March 28, 2007Date of Patent: June 19, 2012Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.Inventors: Hiroyuki Tachibana, Kazutoshi Murata, Nozomu Hattori
-
Publication number: 20110303147Abstract: An atomic layer deposition apparatus for forming a thin film on a substrate, including a first container that defines a first inner space, a second container provided inside the first container to define a second inner space, the second container being canister-shaped and including a first opening at one end thereof, a source gas that forms the thin film on the substrate flowing to the second inner space through the first opening, and a pressing member including a gas supply port for supplying the source gas to the second inner space through the first opening, the pressing member being configured to press the second container in a longitudinal direction of the second container so that the second inner space be separated from the first inner space.Type: ApplicationFiled: February 15, 2010Publication date: December 15, 2011Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.Inventors: Hiroyuki Tachibana, Kazutoshi Murata, Naomasa Miyatake, Yasunari Mori
-
Publication number: 20110305836Abstract: An atomic layer deposition apparatus, which forms a thin film on a substrate, includes a first container that defines a first inner space and includes a substrate carrying-in and carrying-out port and a gas introduction port in different positions, the substrate being carried in and out through the substrate carrying-in and carrying-out port, gas being introduced through the gas introduction port to form the thin film on the substrate, a second container that is provided in the first container to define a second inner space separated from the first inner space, the second container including a first opening, a first moving mechanism that moves the second container in a predetermined direction, and a controller that controls the first moving mechanism such that the second container is moved to a first position where the substrate carrying-in and carrying-out port and the first opening are located opposite each other when the substrate is carried in and out, the controller controlling the first moving mechanismType: ApplicationFiled: March 3, 2010Publication date: December 15, 2011Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.Inventors: Kazutoshi Murata, Yasunari Mori
-
Publication number: 20110293853Abstract: A thin film forming apparatus controls pressures of a first internal space in a deposition vessel and a second internal space provided in the first internal space according to determined pressure conditions, respectively. The apparatus causes a source gas to flow onto a substrate in the second internal space and supplies a high-frequency power to a plasma source provided in the first internal space according to the pressure conditions, thereby generating plasma in the second internal space to form a thin film on the substrate.Type: ApplicationFiled: January 28, 2010Publication date: December 1, 2011Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTDInventors: Kazuki Takizawa, Yasunari Mori, Kazutoshi Murata
-
Publication number: 20110017135Abstract: An atomic layer film forming apparatus includes a plurality of gas supply pipes (121-123) for supplying a source gas to a film forming chamber (101), and an exhaust portion (105) for evacuating the inside of the film forming chamber (101). Valves (131-133) are attached to the gas supply pipes (121-123), respectively. In the film forming chamber (101), film forming chamber monitors (141-149) are arranged to measure a state in the film forming chamber (101). Based on the results of measurement by the film forming chamber monitors (141-149), a controller (107) controls the openings or opening times of the valves (131-133). The atomic layer film forming apparatus can improve gas uniformity when a plurality of gas supply ports are used.Type: ApplicationFiled: March 18, 2009Publication date: January 27, 2011Inventor: Kazutoshi Murata
-
Publication number: 20110008550Abstract: An atomic layer growing apparatus includes a deposition container, a gas supply unit, and an exhaust unit. In the deposition container, an antenna array and a substrate stage are provided. The antenna array is formed by disposing a plurality of antenna elements in parallel, each of the antenna elements being configured by coating a rod-shaped antenna body with a dielectric material. The antenna array generates plasma using one of an oxidizing gas and a nitriding gas. The substrate is placed on the substrate stage. The gas supply unit alternately supplies the source gas and the oxidizing gas toward the substrate stage from a supply hole made in a sidewall of the deposition container when a film is formed on the substrate. The exhaust unit exhausts the source gas and one of the oxidizing gas and the nitriding gas, which are alternately supplied into the deposition container.Type: ApplicationFiled: January 22, 2009Publication date: January 13, 2011Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTDInventors: Kazutoshi Murata, Keisuke Washio
-
Publication number: 20090291232Abstract: Oxygen gas, for example, is introduced into a film forming chamber, and high-frequency power is supplied to a plurality of monopole antennas arranged above a silicon substrate (101) in the film forming chamber to generate a plasma of the introduced oxygen gas, thereby supplying atomic oxygen (123) onto the surface of an aminosilane molecular layer (102). This plasma generation is performed for about 1 sec. With this operation, the adsorption layer (102) adsorbed onto the surface of the silicon substrate (101) is oxidized, thereby forming a silicon oxide layer (112) corresponding to one atomic layer of silicon on the surface of the silicon substrate (101).Type: ApplicationFiled: March 28, 2007Publication date: November 26, 2009Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.Inventors: Keisuki Washio, Kazutoshi Murata, Naomasa Miyatake, Hiroyuki Tachibana, Nozomu Hattori
-
Publication number: 20090266296Abstract: An atomic layer growing apparatus includes a film forming chamber (101) in which the vapor phase growth of a film is performed, a substrate table (102) having a heating mechanism accommodated in the film forming chamber (101), and an exhaust mechanism (104). The atomic layer growing apparatus also includes a material supply unit (105) including a material vaporizer (151), two buffer tanks, i.e., a buffer tank A (152a) and buffer tank B (152b), a fill valve A (153a) and supply valve A (154a) of the buffer tank A (152a), a fill valve B (153b) and supply valve B (154b) of the buffer tank B (152b), an injection control valve (155), and a control unit (156) which controls the opening/closing of each valve.Type: ApplicationFiled: March 28, 2007Publication date: October 29, 2009Inventors: Hiroyuki Tachibana, Kazutoshi Murata, Nozomu Hattori
-
Patent number: 7544249Abstract: From the viewpoint of manufacturing an SiC semiconductor device economically, a present Si device manufacturing line is utilized to make it possible to handle a small-diameter SiC wafer. Polycrystal SiC is grown from at least one surface side of a small-diameter a-SiC single crystal wafer so as to be in a size of an outer diameter corresponding to a handling device of an existing semiconductor manufacturing line, and thereafter the polycrystal SiC on the surface of the ?-SiC single crystal wafer is ground to manufacture an increased-diameter SiC of a double structure in which the polycrystal SiC is grown around an outer circumference of the small-diameter ?-SiC single crystal wafer.Type: GrantFiled: June 30, 2003Date of Patent: June 9, 2009Assignee: Mitsui Engineering Co. Ltd.Inventors: Shigehiro Nishino, Kazutoshi Murata
-
Publication number: 20060097266Abstract: From the viewpoint of manufacturing an SiC semiconductor device economically, a present Si device manufacturing line is utilized to make it possible to handle a small-diameter SiC wafer. Polycrystal SiC is grown from at least one surface side of a small-diameter a-SiC single crystal wafer so as to be in a size of an outer diameter corresponding to a handling device of an existing semiconductor manufacturing line, and thereafter the polycrystal SiC on the surface of the ?-SiC single crystal wafer is ground to manufacture an increased-diameter SiC of a double structure in which the polycrystal SiC is grown around an outer circumference of the small-diameter ?-SiC single crystal wafer.Type: ApplicationFiled: June 30, 2003Publication date: May 11, 2006Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTDInventors: Shigehiro Nishino, Kazutoshi Murata
-
Patent number: 7022545Abstract: The present invention has its object to obtain an SiC monitor wafer which can flatten the surface until particle detection is possible. SiC of a crystal system 3C is deposited on a substrate by a CVD (Chemical Vapor Deposition) method, and the SiC is detached from a substrate. After the SiC surface is flattened by using mechanical polishing alone or in combination with CMP (Chemo Mechanical Polishing), GCIB (Gas Cluster Ion Beam) is irradiated to the surface until the surface roughness becomes Ra=0.5 nm or less and the impurity density of the wafer surface becomes 1*1011 atoms/cm2 or less to produce the SiC monitor wafer.Type: GrantFiled: January 10, 2003Date of Patent: April 4, 2006Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.Inventors: Isao Yamada, Jiro Matsuo, Noriaki Toyoda, Kazutoshi Murata, Naomasa Miyatake
-
Patent number: 6995036Abstract: The present invention has its object to make it possible to produce an ?-SiC wafer with stability and good reproducibility at low cost without using a seed crystal substrate that is expensive and less available. In each of crucibles 11a, 11b, 11c, and so on, a ?-SiC substrate 19 and an SiC raw material 17 are placed to face each other in close proximity. These crucibles are stacked in layers, and placed inside a radiation tube 40. The radiation tube 40 is heated by an induction heating coil 23, radiates radiation heat, and uniformly heats the crucibles 11a, 11b, 11c and so on. The SiC raw material in each of the crucibles is sublimated and recrystallized on a surface of the ?-SiC substrate 19.Type: GrantFiled: May 24, 2002Date of Patent: February 7, 2006Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.Inventors: Shigehiro Nishino, Kazutoshi Murata, Yoshiharu Chinone
-
Publication number: 20050042800Abstract: The present invention has its object to obtain an SiC monitor wafer which can flatten the surface until particle detection is possible. SiC of a crystal system 3C is deposited on a substrate by a CVD (Chemical Vapor Deposition) method, and the SiC is detached from a substrate. After the SiC surface is flattened by using mechanical polishing alone or in combination with CMP (Chemo Mechanical Polishing), GCIB (Gas Cluster Ion Beam) is irradiated to the surface until the surface roughness becomes Ra=0.5 nm or less and the impurity density of the wafer surface becomes 1*1011 atoms/cm2 or less to produce the SiC monitor wafer.Type: ApplicationFiled: January 10, 2003Publication date: February 24, 2005Inventors: Isao Yamada, Jiro Matsuo, Noriaki Toyoda, Kazutoshi Murata, Naomasa Miyatake
-
Publication number: 20040241343Abstract: The present invention has its object to make it possible to produce an &agr;-SiC wafer with stability and good reproducibility at low cost without using a seed crystal substrate that is expensive and less available. In each of crucibles 11a, 11b, 11c, and so on, a &bgr;-SiC substrate 19 and an SiC raw material 17 are placed to face each other in close proximity. These crucibles are stacked in layers, and placed inside a radiation tube 40. The radiation tube 40 is heated by an induction heating coil 23, radiates radiation heat, and uniformly heats the crucibles 11a, 11b, 11c and so on. The SiC raw material in each of the crucibles is sublimated and recrystallized on a surface of the &bgr;-SiC substrate 19.Type: ApplicationFiled: January 23, 2004Publication date: December 2, 2004Inventors: Shigehiro Nishino, Kazutoshi Murata, Yoshiharu Chinone