Patents by Inventor Kazuya Baba

Kazuya Baba has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11649869
    Abstract: There are provided a friction material composition containing no copper or having a reduced content of copper that can provide a friction material in which the stability of the friction coefficient after standing in a cold environment, the abrasion resistance, and the low rust fixation properties are excellent, and squeal (particularly low temperature squeal) is suppressed, and a friction material obtained by molding the friction material composition, and a friction member using the friction material. The friction material composition is specifically a friction material composition comprising a bonding material, an organic filler, an inorganic filler, and a fiber substrate, in which the friction material composition comprises no copper, or has a content of copper of less than 0.5% by mass in terms of a copper element even if comprising the copper, and comprises, as the organic filler, cashew particles to which a silicone resin adheres.
    Type: Grant
    Filed: March 6, 2017
    Date of Patent: May 16, 2023
    Assignee: RESONAC CORPORATION
    Inventors: Kazuya Baba, Teruyuki Nagayoshi, Yuichi Fukuzawa
  • Publication number: 20200332851
    Abstract: There are provided a friction member in which both shear strength at normal temperature and high temperature and crack resistance can be satisfied, the disk rotor-attacking properties are low, and the vibration damping properties are high, and brake squeal is less likely to occur, and a friction material composition for an underlay material with which the friction member is obtained, and a friction material. The friction member is more specifically a friction member comprising an overlay material, an underlay material, and a back metal in this order, wherein the underlay material comprises fibrous wollastonite, an average fiber length of the fibrous wollastonite is 100 to 850 ?m, and an aspect ratio (average fiber length/average fiber diameter) of the fibrous wollastonite is 8 or more.
    Type: Application
    Filed: October 26, 2017
    Publication date: October 22, 2020
    Applicant: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Yoshihisa TAKAHASHI, Kazuya BABA
  • Patent number: 10626934
    Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.
    Type: Grant
    Filed: December 12, 2017
    Date of Patent: April 21, 2020
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
  • Patent number: 10570975
    Abstract: Provided is a friction material composition including: a binder; an organic filler; an inorganic filler; and a fiber substrate, in which a content of copper as an element is 0.5% by mass or less, the friction material composition contains at least one of phlogopite or biotite in a total of from 3% by mass to 9% by mass, and a graphite in an amount of from 2% by mass to 6% by mass, as the inorganic fillers, the at least one of phlogopite or biotite has an average particle size of from 340 ?m to 1,500 ?m, and the graphite has an average particle size of from 450 ?m to 1,100 ?m.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: February 25, 2020
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Kazuya Baba, Teruyuki Nagayoshi
  • Publication number: 20200032868
    Abstract: There are provided a friction material composition containing no copper or having a reduced content of copper that can provide a friction material in which the stability of the friction coefficient after standing in a cold environment, the abrasion resistance, and the low rust fixation properties are excellent, and squeal (particularly low temperature squeal) is suppressed, and a friction material obtained by molding the friction material composition, and a friction member using the friction material. The friction material composition is specifically a friction material composition comprising a bonding material, an organic filler, an inorganic filler, and a fiber substrate, in which the friction material composition comprises no copper, or has a content of copper of less than 0.5% by mass in terms of a copper element even if comprising the copper, and comprises, as the organic filler, cashew particles to which a silicone resin adheres.
    Type: Application
    Filed: March 6, 2017
    Publication date: January 30, 2020
    Inventors: Kazuya BABA, Teruyuki NAGAYOSHI, Yuichi FUKUZAWA
  • Patent number: 10316918
    Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.
    Type: Grant
    Filed: May 23, 2016
    Date of Patent: June 11, 2019
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Mitsuo Unno, Masamichi MItsumoto, Kazuya Baba, Takashi Kikudome
  • Patent number: 10302165
    Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; and mica and graphite with a particle size of 90 ?m or less but not containing graphite with a particle size of more than 90 ?m.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: May 28, 2019
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
  • Publication number: 20190024744
    Abstract: Provided is a friction material composition including: a binder; an organic filler; an inorganic filler; and a fiber substrate, in which a content of copper as an element is 0.5% by mass or less, the friction material composition contains at least one of phlogopite or biotite in a total of from 3% by mass to 9% by mass, and a graphite in an amount of from 2% by mass to 6% by mass, as the inorganic fillers, the at least one of phlogopite or biotite has an average particle size of from 340 ?m to 1,500 ?m, and the graphite has an average particle size of from 450 ?m to 1,100 ?m.
    Type: Application
    Filed: January 27, 2016
    Publication date: January 24, 2019
    Inventors: Kazuya BABA, Teruyuki NAGAYOSHI
  • Publication number: 20180112730
    Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.
    Type: Application
    Filed: December 12, 2017
    Publication date: April 26, 2018
    Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
  • Patent number: 9863493
    Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with low environmental load and with excellent friction coefficient, anti-crack properties, and abrasion resistance compared with conventional ones. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material, includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 1.5-4.5 mass % as the organic filler; zirconium oxide with a particle size of 30 ?m or less in a content of 30-45 mass % but not containing zirconium oxide with a particle size of more than 30 ?m as the inorganic filler.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: January 9, 2018
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Takashi Kikudome, Mitsuo Unno, Kazuya Baba
  • Patent number: 9812803
    Abstract: A socket includes power-supply blade receivers and a grounding blade receiver for retaining power-supply plug blades and a grounding plug blade of a plug, respectively. Each of the power-supply blade receivers includes a power-supply retaining portion and a power-supply contact portion. The grounding blade receiver includes a grounding retaining portion and a grounding contact portion which is installed further on the upstream side in the insertion direction of the plug than a position which is spaced away from the power-supply contact portion to the downstream side in the insertion direction by less than the certain distance. The grounding retaining portion is spaced away by the certain distance or more from the power-supply retaining portion to the downstream side in the insertion direction.
    Type: Grant
    Filed: January 15, 2016
    Date of Patent: November 7, 2017
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Hiroyuki Toyoda, Satoru Tanaka, Kiwamu Shibata, Noboru Hashimoto, Kazuya Baba
  • Patent number: 9470283
    Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.
    Type: Grant
    Filed: June 6, 2012
    Date of Patent: October 18, 2016
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Mitsuo Unno, Masamichi Mitsumoto, Kazuya Baba, Takashi Kikudome
  • Patent number: 9464682
    Abstract: The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; iron powder and tin powder as the inorganic filler in a total content of 1-12 mass %. The non-asbestos frictional material composition can provide a frictional material with excellent friction coefficient, anti-crack properties, and abrasion resistance even with the reduced content of copper and a copper fiber that possibly cause environmental pollution. The frictional material and the friction member are formed by using the above-mentioned non-asbestos frictional material composition.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: October 11, 2016
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Mitsuo Unno, Kazuya Baba, Takashi Kikudome
  • Patent number: 9464683
    Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with excellent shear strength, anti-crack properties, and abrasion resistance, even with the reduced content of copper. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 0.5 mass % or less as a copper element; a metal other than copper and copper alloy in a content of 0.5 mass % or less; an acrylic elastomer-dispersed phenol resin as the binder in a content of 7-15 mass %; and Ca(OH)2 and/or CaO as the inorganic filler in a content of 1-5 mass %.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: October 11, 2016
    Assignee: Hitachi Chemical Company, LTD
    Inventors: Kazuya Baba, Mitsuo Unno, Takashi Kikudome
  • Publication number: 20160265612
    Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.
    Type: Application
    Filed: May 23, 2016
    Publication date: September 15, 2016
    Inventors: Mitsuo UNNO, Masamichi MITSUMOTO, Kazuya BABA, Takashi KIKUDOME
  • Patent number: 9441693
    Abstract: A non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 0.5 mass % or less as a copper element; a metal fiber other than a copper fiber and a copper alloy fiber in a content of 0.5 mass % or less; cashew dust in a content of 3.5-10.0, wollastonite, and mica. The non-asbestos frictional material composition can provide a frictional material with excellent friction coefficient, anti-crack properties, and abrasion resistance even with the reduced content of copper and a copper fiber possibly causing environmental pollution. The frictional material and the friction member are formed by using the above-mentioned non-asbestos frictional material composition.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: September 13, 2016
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Mitsuo Unno, Kazuya Baba, Takashi Kikudome
  • Publication number: 20160226172
    Abstract: A socket includes power-supply blade receivers and a grounding blade receiver for retaining power-supply plug blades and a grounding plug blade of a plug, respectively. Each of the power-supply blade receivers includes a power-supply retaining portion and a power-supply contact portion. The grounding blade receiver includes a grounding retaining portion and a grounding contact portion which is installed further on the upstream side in the insertion direction of the plug than a position which is spaced away from the power-supply contact portion to the downstream side in the insertion direction by less than the certain distance. The grounding retaining portion is spaced away by the certain distance or more from the power-supply retaining portion to the downstream side in the insertion direction.
    Type: Application
    Filed: January 15, 2016
    Publication date: August 4, 2016
    Inventors: Hiroyuki TOYODA, Satoru TANAKA, Kiwamu SHIBATA, Noboru HASHIMOTO, Kazuya BABA
  • Publication number: 20150005151
    Abstract: There are provided a carbon fiber composite material having higher strength than conventional carbon fiber composite materials, and a brake member, a structural member for semiconductor, a heat resistant panel and a heat sink, all of which use this carbon fiber composite material. The carbon fiber composite material is obtained by mixing carbon fiber with a resin, subsequently molding the mixture and carbonizing the molded product, and subjecting the resultant carbonized product to melt impregnation with silicon, in which the lattice spacing d002 of the carbon (002) plane of the carbon fiber as measured by an X-ray diffraction method is 3.36 to 3.43. A brake member, a structural member for semiconductor, a heat resistant panel and a heat sink, all of which use this carbon fiber composite material, are provided. The carbon fiber is preferably a carbon fiber obtained by calcining a pitch-derived precursor.
    Type: Application
    Filed: February 18, 2011
    Publication date: January 1, 2015
    Inventors: Kazuya BABA, Kazuyuki Akasaka
  • Publication number: 20140202805
    Abstract: Provided by the present invention are: a non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber substrate, wherein, in the non-asbestos frictional material composition, content of a copper is 5% or less by mass as a copper element, content of a metal fiber other than a copper fiber and a copper alloy fiber is 0.5% or less by mass, and a titanate salt is contained therein with antimony trisulfide or zinc powders, with content of the titanate salt being in the range of 10 to 35% by mass; and a frictional material and a friction member that use the said non-asbestos frictional material composition.
    Type: Application
    Filed: June 6, 2012
    Publication date: July 24, 2014
    Inventors: Mitsuo Unno, Masamichi Mitsumoto, Kazuya Baba, Takashi Kikudome
  • Publication number: 20130240310
    Abstract: A non-asbestos frictional material composition is provided, which is capable of provide a frictional material with excellent shear strength, anti-crack properties, and abrasion resistance, even with the reduced content of copper. Furthermore, a frictional material and a friction member formed by using this non-asbestos frictional material composition are provided. The non-asbestos frictional material composition containing a binder, an organic filler, an inorganic filler, and a fiber base material includes: copper in a content of 0.5 mass % or less as a copper element; a metal other than copper and copper alloy in a content of 0.5 mass % or less; an acrylic elastomer-dispersed phenol resin as the binder in a content of 7-15 mass %; and Ca(OH)2 and/or CaO as the inorganic filler in a content of 1-5 mass %.
    Type: Application
    Filed: November 7, 2011
    Publication date: September 19, 2013
    Inventors: Kazuya Baba, Mitsuo Unno, Takashi Kikudome