Patents by Inventor Kazuya Noda

Kazuya Noda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10479853
    Abstract: Provided is a surface-treated carbon nanotube having few surface fractures, not reducing the molecular weight of the resin to be mixed and having excellent extrudability. In the surface-treated carbon nanotube, the thermal reduction amount at 600° C. in a nitrogen atmosphere is 0.2 to 40%, the surface oxygen concentration measured by X-ray photoelectron spectroscopy (XPS) is 1.5 to 40 atm % and the surface sulfur concentration is less than 0.1 atm %.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: November 19, 2019
    Assignee: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Aya Takagiwa, Teruaki Sakuma, Yasukazu Shikano, Kazuya Noda
  • Publication number: 20150018490
    Abstract: Provided is a surface-treated carbon nanotube having few surface fractures, not reducing the molecular weight of the resin to be mixed and having excellent extrudability. In the surface-treated carbon nanotube, the thermal reduction amount at 600° C. in a nitrogen atmosphere is 0.2 to 40%, the surface oxygen concentration measured by X-ray photoelectron spectroscopy (XPS) is 1.5 to 40 atm % and the surface sulfur concentration is less than 0.1 atm %.
    Type: Application
    Filed: March 5, 2013
    Publication date: January 15, 2015
    Inventors: Aya Takagiwa, Teruaki Sakuma, Yasukazu Shikano, Kazuya Noda
  • Publication number: 20140011012
    Abstract: A resin composition includes 1 to 20% by mass of (A) a copolymer containing a conjugated diene unit and a vinyl aromatic compound unit, 1 to 20% by mass of (B) a softening agent for rubber, and 70 to 95% by mass of (C) metal hydroxide, in which (A) the copolymer containing the conjugated diene unit and the vinyl aromatic compound unit includes a plurality of polymer blocks of the vinyl aromatic compound unit.
    Type: Application
    Filed: September 4, 2013
    Publication date: January 9, 2014
    Applicant: ASAHI KASEI E-MATERIALS CORPORATION
    Inventors: Kazuya NODA, Takeshi YASUI, Yasuaki KONOMI, Akira MIYAMOTO
  • Patent number: 8263697
    Abstract: Disclosed is a resin composition comprising an aromatic polyamide having a terminal amino group concentration of 5 to 45 ?moles/g inclusive, polyphenylene ether, a compatibilizing agent for the polyamide and the polyphenylene ether, and a crystal nucleating agent. The composition is extremely useful in an automotive body panel (e.g., an automotive fender), an SMT-compliant component or the like.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: September 11, 2012
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Takaaki Miyoshi, Kazuya Noda
  • Patent number: 8075805
    Abstract: The present invention relates to a method for producing a conductive masterbatch containing a polyamide resin and a carbonaceous filler. The present invention provides a method for producing a conductive masterbatch which can suppress an increase in resin temperature during extrusion, formation of die drips, and strand breakage and can also significantly increase the output of extruding. The method is achieved by the steps of feeding the carbonaceous filler to a molten first polyamide to melt-knead them together and then feeding a second polyamide to the resulting melt-kneaded product to further melt-knead the second polyamide, the carbonaceous filler, and the first polyamide.
    Type: Grant
    Filed: September 4, 2006
    Date of Patent: December 13, 2011
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Kazuya Noda, Takaaki Miyoshi
  • Patent number: 7935275
    Abstract: A shaped resin article comprising a polyamide (A) (comprising at least two different polyamide components), a polyphenylene ether (B) and a partially hydrogenated block copolymer (C) (obtained by partially hydrogenating a block copolymer comprising an aromatic vinyl polymer block and a conjugated diene polymer block) including a block copolymer (C-1) having a number average molecular weight of from 200,000 to 300,000, wherein (A) is present as a continuous phase in which (B) is dispersed to form a dispersed phase, and (C) is present in the continuous phase of (A) and/or the dispersed phase of (B), wherein the surface area of the polyamide (A) exposed on the overall surface of the shaped resin article is at least 80%, based on the surface area of the shaped resin article.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: May 3, 2011
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Takaaki Miyoshi, Kazuya Noda, Mitsuhiro Horio, Yuuji Yoshinaga
  • Publication number: 20110091708
    Abstract: A resin composition includes 1 to 20% by mass of (A) a copolymer containing a conjugated diene unit and a vinyl aromatic compound unit, 1 to 20% by mass of (B) a softening agent for rubber, and 70 to 95% by mass of (C) metal hydroxide, in which (A) the copolymer containing the conjugated diene unit and the vinyl aromatic compound unit includes a plurality of polymer blocks of the vinyl aromatic compound unit.
    Type: Application
    Filed: April 30, 2009
    Publication date: April 21, 2011
    Applicant: ASAHI KASEI E-MATERIALS CORPORATION
    Inventors: Kazuya Noda, Takeshi Yasui, Yasuaki Konomi, Akira Miyamoto
  • Patent number: 7786206
    Abstract: A thermoplastic resin composition comprising: (A) 30 to 80 parts by mass of a polyamide; (B) 20 to 70 parts by mass of a polyphenylene ether; (C) 0 to 40 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a rubbery polymer; and (D) 10 to 50 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a platy inorganic filler having an average particle size of 9 to 20 ?m, and having a particle size ratio (d75%/d25%) of the particle size (d75%) at 75% counted from smaller particle size to the particle size (d25%) at 25% of 1.0 or more and 2.5 or less.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: August 31, 2010
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Makoto Doki, Takaaki Miyoshi, Kazuya Noda
  • Publication number: 20100155673
    Abstract: The present invention relates to a method for producing a conductive masterbatch containing a polyamide resin and a carbonaceous filler. The present invention provides a method for producing a conductive masterbatch which can suppress an increase in resin temperature during extrusion, formation of die drips, and strand breakage and can also significantly increase the output of extruding. The method is achieved by the steps of feeding the carbonaceous filler to a molten first polyamide to melt-knead them together and then feeding a second polyamide to the resulting melt-kneaded product to further melt-knead the second polyamide, the carbonaceous filler, and the first polyamide.
    Type: Application
    Filed: September 4, 2006
    Publication date: June 24, 2010
    Inventors: Kazuya Noda, Takaaki Miyoshi
  • Publication number: 20090305016
    Abstract: Disclosed is a resin composition comprising an aromatic polyamide having a terminal amino group concentration of 5 to 45 ?moles/g inclusive, polyphenylene ether, a compatibilizing agent for the polyamide and the polyphenylene ether, and a crystal nucleating agent. The composition is extremely useful in an automotive body panel (e.g., an automotive fender), an SMT-compliant component or the like.
    Type: Application
    Filed: November 14, 2006
    Publication date: December 10, 2009
    Inventors: Takaaki Miyoshi, Kazuya Noda
  • Patent number: 7540980
    Abstract: A conductive resin composition produced by melt-kneading a mixture comprising a polyamide (A), a polyphenylene ether (B) (non-terminal-modified polyphenylene ether and/or terminal-modified polyphenylene ether), a rubbery polymer (C), a conductive carbonaceous material (D) (carbon black and/or carbon fibril), and a low molecular weight modifier compound (E) (compatibility agent), wherein the mixture has the following characteristics: (1) the amount of (D) is 0.2 to 3% by weight, based on the total weight of (A) to (E), (2) the amount of (E) is more than 0.01% by weight and less than 0.20% by weight, based on the total weight of (A) to (E), and (3) the amount (a) of a volatile substance contained in (B) satisfies the following formula: 0?a??7.3×E+1.83, wherein E is the % by weight of (E), based on the total weight of (A) to (E), the amount (a) being expressed in terms of a weight decrease (% by weight) of (B) as measured by subjecting (B) to vacuum drying in vacuo at 180 ° C. for 1 hour.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: June 2, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Kazuya Noda, Hiroshi Nishino, Norio Sakata
  • Publication number: 20090069471
    Abstract: The present invention can provide a resin composition characterized by comprising (A) a polyamide, (B) a polyphenylene ether, (C) an elastomer, and (D) a phosphorus compound selected from among phosphoric acids, phosphorous acids, hypophosphorous acids, metal phosphates, metal phosphites, metal hypophosphites, and phosphoric esters, wherein the resin composition contains 1 to 35 ppm of phosphorus element based on 100% by mass of the sum of the components (A) to (D), and can provide a molding composed of the resin composition. The resin composition can be used in a wide range of fields such as electrical/electronic parts, OA parts, vehicle parts and mechanical parts. In particular, the resin composition can be suitably used for exterior parts of automobiles or the like where large moldings are required.
    Type: Application
    Filed: September 28, 2005
    Publication date: March 12, 2009
    Inventors: Kazunori Terada, Kazuya Noda
  • Publication number: 20090029138
    Abstract: Disclosed is a resin composition comprising 10 to 90 parts by weight of a mixture of two or more aromatic polyamides having different intrinsic viscosities [?] and 90 to 10 parts by weight of a polyphenylene ether, both relative to 100 parts by weight of the sum total of the aromatic polyamides and the polyphenylene ether. The resin composition is extremely useful for an automotive exterior panel (e.g., a car fender), an SMT-compatible part, a lamp-related part, and the like.
    Type: Application
    Filed: November 14, 2006
    Publication date: January 29, 2009
    Inventors: Takaaki Miyoshi, Kazuya Noda
  • Publication number: 20080146722
    Abstract: A thermoplastic resin composition comprising: (A) 30 to 80 parts by mass of a polyamide; (B) 20 to 70 parts by mass of a polyphenylene ether; (C) 0 to 40 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a rubbery polymer; and (D) 10 to 50 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a platy inorganic filler having an average particle size of 9 to 20 ?m, and having a particle size ratio (d75%/d25%) of the particle size (d25%) at 25% counted from smaller particle size to the particle size (d75%) at 75% of 1.0 or more and 2.5 or less.
    Type: Application
    Filed: January 17, 2006
    Publication date: June 19, 2008
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Makoto Doki, Takaaki Miyoshi, Kazuya Noda
  • Patent number: 7182888
    Abstract: Disclosed is a conductive masterbatch comprising a polyamide and conductive carbon black, the conductive carbon black being present in the form of at least one agglomerated particle having a major axis of 20 to 100 ?m, wherein the number of the agglomerated particle(s) is 1 to 100 as observed under an optical microscope with respect to a contiguous area of 3 mm2.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: February 27, 2007
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Kazunori Terada, Kazuya Noda
  • Publication number: 20070029530
    Abstract: A conductive resin composition produced by melt-kneading a mixture comprising a polyamide (A), a polyphenylene ether (B) (non-terminal-modified polyphenylene ether and/or terminal-modified polyphenylene ether), a rubbery polymer (C), a conductive carbonaceous material (D) (carbon black and/or carbon fibril), and a low molecular weight modifier compound (E) (compatibility agent), wherein the mixture has the following characteristics: (1) the amount of (D) is 0.2 to 3% by weight, based on the total weight of (A) to (E), (2) the amount of (E) is more than 0.01% by weight and less than 0.20% by weight, based on the total weight of (A) to (E), and (3) the amount (a) of a volatile substance contained in (B) satisfies the following formula: 0?a??7.3×E+1.83, wherein E is the % by weight of (E), based on the total weight of (A) to (E), the amount (a) being expressed in terms of a weight decrease (% by weight) of (B) as measured by subjecting (B) to vacuum drying in vacuo at 180 ° C. for 1 hour.
    Type: Application
    Filed: September 10, 2004
    Publication date: February 8, 2007
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Kazuya Noda, Hiroshi Nishino, Norio Sakata
  • Publication number: 20060199903
    Abstract: A shaped resin article comprising a polyamide (A) (comprising at least two different polyamide components), a polyphenylene ether (B) and a partially hydrogenated block copolymer (C) (obtained by partially hydrogenating a block copolymer comprising an aromatic vinyl polymer block and a conjugated diene polymer block) including a block copolymer (C-1) having a number average molecular weight of from 200,000 to 300,000, wherein (A) is present as a continuous phase in which (B) is dispersed to form a dispersed phase, and (C) is present in the continuous phase of (A) and/or the dispersed phase of (B), wherein the surface area of the polyamide (A) exposed on the overall surface of the shaped resin article is at least 80%, based on the surface area of the shaped resin article.
    Type: Application
    Filed: April 16, 2004
    Publication date: September 7, 2006
    Inventors: Takaaki Miyoshi, Kazuya Noda, Mitsuhiro Horio, Yuuji Yoshinaga
  • Patent number: 6984678
    Abstract: The present invention provides a thermoplastic resin composition characterized by (1) having an excellent appearance even when it is extruded into a molded piece at a high output, (2) retaining its impact strength even after heat exposure, and (3) having less foreign matter generation at the time of production. According to the present invention, in a composition comprising a polyamide, a polyphenylene ether and a block copolymer, a mixture of a block copolymer having a number average molecular weight of less than 120,000 and a block copolymer having a number average molecular weight of 120,000 or more is used as the block copolymer.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: January 10, 2006
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Matsuyoshi Nakagawa, Takaaki Miyoshi, Kazuya Noda
  • Patent number: 6946084
    Abstract: The present invention provides a thermoplastic resin composition remarkably improved in toughness, particularly, tensile elongation and multiaxial impact strength, while maintaining the flowability and heat resistance of polyamide/polyphenylene ether alloys.
    Type: Grant
    Filed: November 28, 2003
    Date of Patent: September 20, 2005
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Matsuyoshi Nakagawa, Takaaki Miyoshi, Kazuya Noda
  • Publication number: 20050199859
    Abstract: Disclosed is a conductive masterbatch comprising a polyamide and conductive carbon black, the conductive carbon black being present in the form of at least one agglomerated particle having a major axis of 20 to 100 ?m, wherein the number of the agglomerated particle(s) is 1 to 100 as observed under an optical microscope with respect to a contiguous area of 3 mm2.
    Type: Application
    Filed: April 26, 2005
    Publication date: September 15, 2005
    Inventors: Kazunori Terada, Kazuya Noda