Patents by Inventor Kazuya Noda
Kazuya Noda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10479853Abstract: Provided is a surface-treated carbon nanotube having few surface fractures, not reducing the molecular weight of the resin to be mixed and having excellent extrudability. In the surface-treated carbon nanotube, the thermal reduction amount at 600° C. in a nitrogen atmosphere is 0.2 to 40%, the surface oxygen concentration measured by X-ray photoelectron spectroscopy (XPS) is 1.5 to 40 atm % and the surface sulfur concentration is less than 0.1 atm %.Type: GrantFiled: March 5, 2013Date of Patent: November 19, 2019Assignee: ASAHI KASEI CHEMICALS CORPORATIONInventors: Aya Takagiwa, Teruaki Sakuma, Yasukazu Shikano, Kazuya Noda
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Publication number: 20150018490Abstract: Provided is a surface-treated carbon nanotube having few surface fractures, not reducing the molecular weight of the resin to be mixed and having excellent extrudability. In the surface-treated carbon nanotube, the thermal reduction amount at 600° C. in a nitrogen atmosphere is 0.2 to 40%, the surface oxygen concentration measured by X-ray photoelectron spectroscopy (XPS) is 1.5 to 40 atm % and the surface sulfur concentration is less than 0.1 atm %.Type: ApplicationFiled: March 5, 2013Publication date: January 15, 2015Inventors: Aya Takagiwa, Teruaki Sakuma, Yasukazu Shikano, Kazuya Noda
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Publication number: 20140011012Abstract: A resin composition includes 1 to 20% by mass of (A) a copolymer containing a conjugated diene unit and a vinyl aromatic compound unit, 1 to 20% by mass of (B) a softening agent for rubber, and 70 to 95% by mass of (C) metal hydroxide, in which (A) the copolymer containing the conjugated diene unit and the vinyl aromatic compound unit includes a plurality of polymer blocks of the vinyl aromatic compound unit.Type: ApplicationFiled: September 4, 2013Publication date: January 9, 2014Applicant: ASAHI KASEI E-MATERIALS CORPORATIONInventors: Kazuya NODA, Takeshi YASUI, Yasuaki KONOMI, Akira MIYAMOTO
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Patent number: 8263697Abstract: Disclosed is a resin composition comprising an aromatic polyamide having a terminal amino group concentration of 5 to 45 ?moles/g inclusive, polyphenylene ether, a compatibilizing agent for the polyamide and the polyphenylene ether, and a crystal nucleating agent. The composition is extremely useful in an automotive body panel (e.g., an automotive fender), an SMT-compliant component or the like.Type: GrantFiled: November 14, 2006Date of Patent: September 11, 2012Assignee: Asahi Kasei Chemicals CorporationInventors: Takaaki Miyoshi, Kazuya Noda
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Patent number: 8075805Abstract: The present invention relates to a method for producing a conductive masterbatch containing a polyamide resin and a carbonaceous filler. The present invention provides a method for producing a conductive masterbatch which can suppress an increase in resin temperature during extrusion, formation of die drips, and strand breakage and can also significantly increase the output of extruding. The method is achieved by the steps of feeding the carbonaceous filler to a molten first polyamide to melt-knead them together and then feeding a second polyamide to the resulting melt-kneaded product to further melt-knead the second polyamide, the carbonaceous filler, and the first polyamide.Type: GrantFiled: September 4, 2006Date of Patent: December 13, 2011Assignee: Asahi Kasei Chemicals CorporationInventors: Kazuya Noda, Takaaki Miyoshi
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Patent number: 7935275Abstract: A shaped resin article comprising a polyamide (A) (comprising at least two different polyamide components), a polyphenylene ether (B) and a partially hydrogenated block copolymer (C) (obtained by partially hydrogenating a block copolymer comprising an aromatic vinyl polymer block and a conjugated diene polymer block) including a block copolymer (C-1) having a number average molecular weight of from 200,000 to 300,000, wherein (A) is present as a continuous phase in which (B) is dispersed to form a dispersed phase, and (C) is present in the continuous phase of (A) and/or the dispersed phase of (B), wherein the surface area of the polyamide (A) exposed on the overall surface of the shaped resin article is at least 80%, based on the surface area of the shaped resin article.Type: GrantFiled: April 16, 2004Date of Patent: May 3, 2011Assignee: Asahi Kasei Chemicals CorporationInventors: Takaaki Miyoshi, Kazuya Noda, Mitsuhiro Horio, Yuuji Yoshinaga
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Publication number: 20110091708Abstract: A resin composition includes 1 to 20% by mass of (A) a copolymer containing a conjugated diene unit and a vinyl aromatic compound unit, 1 to 20% by mass of (B) a softening agent for rubber, and 70 to 95% by mass of (C) metal hydroxide, in which (A) the copolymer containing the conjugated diene unit and the vinyl aromatic compound unit includes a plurality of polymer blocks of the vinyl aromatic compound unit.Type: ApplicationFiled: April 30, 2009Publication date: April 21, 2011Applicant: ASAHI KASEI E-MATERIALS CORPORATIONInventors: Kazuya Noda, Takeshi Yasui, Yasuaki Konomi, Akira Miyamoto
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Patent number: 7786206Abstract: A thermoplastic resin composition comprising: (A) 30 to 80 parts by mass of a polyamide; (B) 20 to 70 parts by mass of a polyphenylene ether; (C) 0 to 40 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a rubbery polymer; and (D) 10 to 50 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a platy inorganic filler having an average particle size of 9 to 20 ?m, and having a particle size ratio (d75%/d25%) of the particle size (d75%) at 75% counted from smaller particle size to the particle size (d25%) at 25% of 1.0 or more and 2.5 or less.Type: GrantFiled: January 17, 2006Date of Patent: August 31, 2010Assignee: Asahi Kasei Chemicals CorporationInventors: Makoto Doki, Takaaki Miyoshi, Kazuya Noda
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Publication number: 20100155673Abstract: The present invention relates to a method for producing a conductive masterbatch containing a polyamide resin and a carbonaceous filler. The present invention provides a method for producing a conductive masterbatch which can suppress an increase in resin temperature during extrusion, formation of die drips, and strand breakage and can also significantly increase the output of extruding. The method is achieved by the steps of feeding the carbonaceous filler to a molten first polyamide to melt-knead them together and then feeding a second polyamide to the resulting melt-kneaded product to further melt-knead the second polyamide, the carbonaceous filler, and the first polyamide.Type: ApplicationFiled: September 4, 2006Publication date: June 24, 2010Inventors: Kazuya Noda, Takaaki Miyoshi
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Publication number: 20090305016Abstract: Disclosed is a resin composition comprising an aromatic polyamide having a terminal amino group concentration of 5 to 45 ?moles/g inclusive, polyphenylene ether, a compatibilizing agent for the polyamide and the polyphenylene ether, and a crystal nucleating agent. The composition is extremely useful in an automotive body panel (e.g., an automotive fender), an SMT-compliant component or the like.Type: ApplicationFiled: November 14, 2006Publication date: December 10, 2009Inventors: Takaaki Miyoshi, Kazuya Noda
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Patent number: 7540980Abstract: A conductive resin composition produced by melt-kneading a mixture comprising a polyamide (A), a polyphenylene ether (B) (non-terminal-modified polyphenylene ether and/or terminal-modified polyphenylene ether), a rubbery polymer (C), a conductive carbonaceous material (D) (carbon black and/or carbon fibril), and a low molecular weight modifier compound (E) (compatibility agent), wherein the mixture has the following characteristics: (1) the amount of (D) is 0.2 to 3% by weight, based on the total weight of (A) to (E), (2) the amount of (E) is more than 0.01% by weight and less than 0.20% by weight, based on the total weight of (A) to (E), and (3) the amount (a) of a volatile substance contained in (B) satisfies the following formula: 0?a??7.3×E+1.83, wherein E is the % by weight of (E), based on the total weight of (A) to (E), the amount (a) being expressed in terms of a weight decrease (% by weight) of (B) as measured by subjecting (B) to vacuum drying in vacuo at 180 ° C. for 1 hour.Type: GrantFiled: September 10, 2004Date of Patent: June 2, 2009Assignee: Asahi Kasei Chemicals CorporationInventors: Kazuya Noda, Hiroshi Nishino, Norio Sakata
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Publication number: 20090069471Abstract: The present invention can provide a resin composition characterized by comprising (A) a polyamide, (B) a polyphenylene ether, (C) an elastomer, and (D) a phosphorus compound selected from among phosphoric acids, phosphorous acids, hypophosphorous acids, metal phosphates, metal phosphites, metal hypophosphites, and phosphoric esters, wherein the resin composition contains 1 to 35 ppm of phosphorus element based on 100% by mass of the sum of the components (A) to (D), and can provide a molding composed of the resin composition. The resin composition can be used in a wide range of fields such as electrical/electronic parts, OA parts, vehicle parts and mechanical parts. In particular, the resin composition can be suitably used for exterior parts of automobiles or the like where large moldings are required.Type: ApplicationFiled: September 28, 2005Publication date: March 12, 2009Inventors: Kazunori Terada, Kazuya Noda
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Publication number: 20090029138Abstract: Disclosed is a resin composition comprising 10 to 90 parts by weight of a mixture of two or more aromatic polyamides having different intrinsic viscosities [?] and 90 to 10 parts by weight of a polyphenylene ether, both relative to 100 parts by weight of the sum total of the aromatic polyamides and the polyphenylene ether. The resin composition is extremely useful for an automotive exterior panel (e.g., a car fender), an SMT-compatible part, a lamp-related part, and the like.Type: ApplicationFiled: November 14, 2006Publication date: January 29, 2009Inventors: Takaaki Miyoshi, Kazuya Noda
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Publication number: 20080146722Abstract: A thermoplastic resin composition comprising: (A) 30 to 80 parts by mass of a polyamide; (B) 20 to 70 parts by mass of a polyphenylene ether; (C) 0 to 40 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a rubbery polymer; and (D) 10 to 50 parts by mass, based on 100 parts by mass of the total amount of the polyamide (A) and the polyphenylene ether (B), of a platy inorganic filler having an average particle size of 9 to 20 ?m, and having a particle size ratio (d75%/d25%) of the particle size (d25%) at 25% counted from smaller particle size to the particle size (d75%) at 75% of 1.0 or more and 2.5 or less.Type: ApplicationFiled: January 17, 2006Publication date: June 19, 2008Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Makoto Doki, Takaaki Miyoshi, Kazuya Noda
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Patent number: 7182888Abstract: Disclosed is a conductive masterbatch comprising a polyamide and conductive carbon black, the conductive carbon black being present in the form of at least one agglomerated particle having a major axis of 20 to 100 ?m, wherein the number of the agglomerated particle(s) is 1 to 100 as observed under an optical microscope with respect to a contiguous area of 3 mm2.Type: GrantFiled: April 26, 2005Date of Patent: February 27, 2007Assignee: Asahi Kasei Chemicals CorporationInventors: Kazunori Terada, Kazuya Noda
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Publication number: 20070029530Abstract: A conductive resin composition produced by melt-kneading a mixture comprising a polyamide (A), a polyphenylene ether (B) (non-terminal-modified polyphenylene ether and/or terminal-modified polyphenylene ether), a rubbery polymer (C), a conductive carbonaceous material (D) (carbon black and/or carbon fibril), and a low molecular weight modifier compound (E) (compatibility agent), wherein the mixture has the following characteristics: (1) the amount of (D) is 0.2 to 3% by weight, based on the total weight of (A) to (E), (2) the amount of (E) is more than 0.01% by weight and less than 0.20% by weight, based on the total weight of (A) to (E), and (3) the amount (a) of a volatile substance contained in (B) satisfies the following formula: 0?a??7.3×E+1.83, wherein E is the % by weight of (E), based on the total weight of (A) to (E), the amount (a) being expressed in terms of a weight decrease (% by weight) of (B) as measured by subjecting (B) to vacuum drying in vacuo at 180 ° C. for 1 hour.Type: ApplicationFiled: September 10, 2004Publication date: February 8, 2007Applicant: ASAHI KASEI CHEMICALS CORPORATIONInventors: Kazuya Noda, Hiroshi Nishino, Norio Sakata
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Publication number: 20060199903Abstract: A shaped resin article comprising a polyamide (A) (comprising at least two different polyamide components), a polyphenylene ether (B) and a partially hydrogenated block copolymer (C) (obtained by partially hydrogenating a block copolymer comprising an aromatic vinyl polymer block and a conjugated diene polymer block) including a block copolymer (C-1) having a number average molecular weight of from 200,000 to 300,000, wherein (A) is present as a continuous phase in which (B) is dispersed to form a dispersed phase, and (C) is present in the continuous phase of (A) and/or the dispersed phase of (B), wherein the surface area of the polyamide (A) exposed on the overall surface of the shaped resin article is at least 80%, based on the surface area of the shaped resin article.Type: ApplicationFiled: April 16, 2004Publication date: September 7, 2006Inventors: Takaaki Miyoshi, Kazuya Noda, Mitsuhiro Horio, Yuuji Yoshinaga
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Patent number: 6984678Abstract: The present invention provides a thermoplastic resin composition characterized by (1) having an excellent appearance even when it is extruded into a molded piece at a high output, (2) retaining its impact strength even after heat exposure, and (3) having less foreign matter generation at the time of production. According to the present invention, in a composition comprising a polyamide, a polyphenylene ether and a block copolymer, a mixture of a block copolymer having a number average molecular weight of less than 120,000 and a block copolymer having a number average molecular weight of 120,000 or more is used as the block copolymer.Type: GrantFiled: May 21, 2002Date of Patent: January 10, 2006Assignee: Asahi Kasei Kabushiki KaishaInventors: Matsuyoshi Nakagawa, Takaaki Miyoshi, Kazuya Noda
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Patent number: 6946084Abstract: The present invention provides a thermoplastic resin composition remarkably improved in toughness, particularly, tensile elongation and multiaxial impact strength, while maintaining the flowability and heat resistance of polyamide/polyphenylene ether alloys.Type: GrantFiled: November 28, 2003Date of Patent: September 20, 2005Assignee: Asahi Kasei Kabushiki KaishaInventors: Matsuyoshi Nakagawa, Takaaki Miyoshi, Kazuya Noda
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Publication number: 20050199859Abstract: Disclosed is a conductive masterbatch comprising a polyamide and conductive carbon black, the conductive carbon black being present in the form of at least one agglomerated particle having a major axis of 20 to 100 ?m, wherein the number of the agglomerated particle(s) is 1 to 100 as observed under an optical microscope with respect to a contiguous area of 3 mm2.Type: ApplicationFiled: April 26, 2005Publication date: September 15, 2005Inventors: Kazunori Terada, Kazuya Noda