Patents by Inventor Kazuyoshi Yamakawa
Kazuyoshi Yamakawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10288120Abstract: A method is provided that forms a solid film on a bearing component of a rolling bearing. A solution containing a fluorine compound and a lubricant having no functional group is allowed to adhere to the bearing component as a first liquid film (adhesion step). The adhering first liquid film is hardened to form the solid film on the bearing component. The rolling bearing including the bearing component with the solid film formed thereon is rotated. The rolling bearing is washed in a washer fluid containing the same lubricant as that used in the adhesion step, and the washer fluid is allowed to adhere to the bearing component as a second liquid film. Then, the adhering second liquid film is dried.Type: GrantFiled: June 6, 2017Date of Patent: May 14, 2019Assignee: JTEKT CORPORATIONInventor: Kazuyoshi Yamakawa
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Patent number: 10151349Abstract: A method is provided that forms a solid film on a bearing component of a rolling bearing. A solution containing a fluorine compound and a lubricant having no functional group is allowed to adhere to the bearing component as a liquid film, the fluorine compound containing 3-(trimethoxysilyl) propyl methacrylate, hexafluoropropene, and methyl methacrylate as components. The solid film is formed on the at least one of the bearing components by hardening the adhering liquid film.Type: GrantFiled: June 9, 2017Date of Patent: December 11, 2018Assignee: JTEKT CORPORATIONInventor: Kazuyoshi Yamakawa
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Publication number: 20170356500Abstract: A method is provided that forms a solid film on a bearing component of a rolling bearing. A solution containing a fluorine compound and a lubricant having no functional group is allowed to adhere to the bearing component as a liquid film, the fluorine compound containing 3-(trimethoxysilyl) propyl methacrylate, hexafluoropropene, and methyl methacrylate as components. The solid film is formed on the at least one of the bearing components by hardening the adhering liquid film.Type: ApplicationFiled: June 9, 2017Publication date: December 14, 2017Applicant: JTEKT CORPORATIONInventor: Kazuyoshi YAMAKAWA
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Publication number: 20170356499Abstract: A method is provided that forms a solid film on a bearing component of a rolling bearing. A solution containing a fluorine compound and a lubricant having no functional group is allowed to adhere to the bearing component as a first liquid film (adhesion step). The adhering first liquid film is hardened to form the solid film on the bearing component. The rolling bearing including the bearing component with the solid film formed thereon is rotated. The rolling bearing is washed in a washer fluid containing the same lubricant as that used in the adhesion step, and the washer fluid is allowed to adhere to the bearing component as a second liquid film. Then, the adhering second liquid film is dried.Type: ApplicationFiled: June 6, 2017Publication date: December 14, 2017Applicant: JTEKT CORPORATIONInventor: Kazuyoshi YAMAKAWA
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Publication number: 20150056386Abstract: A carbon film deposition apparatus includes a nozzle which has a plurality of outlets for discharging source gas into a process chamber, and which includes a gas introduction pipe defining therein a gas flow path communicating with each of the plurality of outlets. A portion of a pipe wall of the gas introduction pipe corresponding to formation regions of the plurality of outlets is formed to have a stepped shape such that diameters of the gas flow path of the pipe wall become smaller as a distance from a side of supply of source gas by source gas supply means increases.Type: ApplicationFiled: February 7, 2013Publication date: February 26, 2015Applicant: JTEKT CORPORATIONInventors: Masahiro Suzuki, Kazuyoshi Yamakawa, Toshiyuki Saito
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Patent number: 8951640Abstract: Disclosed is a covered member including a base material, a first intermediate layer that has a roughened surface and covers the base material, and a DLC film that covers the surface of the first intermediate layer. The first intermediate layer and the DLC film are formed in a state where the temperature of the base material is kept at 300° C. or lower. The surface of the first intermediate layer is roughened by collision of ions.Type: GrantFiled: April 8, 2011Date of Patent: February 10, 2015Assignee: JTEKT CorporationInventors: Masahiro Suzuki, Toshiyuki Saito, Kazuyoshi Yamakawa
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Patent number: 8894292Abstract: A split outer ring of a split rolling bearing, which splits in a radial direction, includes a pair of split outer ring members which are each formed into a semi-cylindrical shape and which are formed into a cylindrical shape by being butted against each other at circumferential end portions. A pair of first flat plane portions which extend from both axial end edges of the end portions towards a center in parallel with an axis and a V-shaped recess portion, positioned between the first flat plane portions and is recessed in a circumferential direction relative to the pair of first flat plane portions, are formed at one end portion of the circumferential end portions which are butted against each other, and a pair of second flat plane portions which extend from the both axial end edges in parallel with the axis.Type: GrantFiled: May 18, 2009Date of Patent: November 25, 2014Assignee: Jtekt CorporationInventors: Kazuyoshi Yamakawa, Junji Murata, Toshiyuki Saito, Takashi Sada, Naoki Tani
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Patent number: 8821990Abstract: The present invention provides a DLC film that has good adhesiveness even in a low-temperature environment, and a DLC film-forming method capable of forming this DLC film. The present invention also provides a DLC film that has excellent initial compatibility, and a DLC film-forming method capable of forming this DLC film. In the present invention, a first opposing surface (31) that faces an inner clutch plate, of a substrate (30) of an outer clutch plate (15) is covered by a DLC film (26). Also, a treatment layer (33) is formed on a surface layer portion of the substrate (30). The treatment layer (33) is formed by applying direct-current pulse voltage to the substrate (30), and generating plasma in an atmosphere that contains argon gas and hydrogen gas.Type: GrantFiled: June 9, 2010Date of Patent: September 2, 2014Assignee: JTEKT CorporationInventors: Masahiro Suzuki, Toshiyuki Saito, Kazuyoshi Yamakawa
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Patent number: 8821025Abstract: A rolling bearing includes an inner ring, an outer ring, and a plurality of rolling elements. A large number of inside dimples in which a liquid lubricant is retained and a large number of outside dimples in which a solid lubricant is retained are formed in at least one of an inner ring raceway surface and an outer ring raceway surface. The inside dimples are formed in a contact region at which the raceway surface contact the rolling elements or in a section of each non-contact region, the section being close to the contact region. The outside dimples are formed outside a portion in which the inside dimples are formed.Type: GrantFiled: September 13, 2013Date of Patent: September 2, 2014Assignee: JTEKT CorporationInventors: Masahiro Suzuki, Junji Murata, Kazuyoshi Yamakawa, Toshiyuki Saito
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Patent number: 8734913Abstract: A formation method of a coating that coats a coated body with the coating includes: generating cylindrical plasma in a vacuum deposition chamber as well as supplying material gas into the vacuum deposition chamber; applying pulse voltage to the coated body; and attaching a shield member that shields an uncoated member to an uncoated part where the coating of the coated body is not formed with separation spacing over a coated part where the coating is to be formed for preventing decrease of hardness of the coating in the coated part.Type: GrantFiled: August 5, 2011Date of Patent: May 27, 2014Assignees: JTEKT Corporation, CNK Co., Ltd.Inventors: Junji Ando, Tomoo Suzuki, Tomoki Ogawa, Masahiro Suzuki, Kazuyoshi Yamakawa, Toshiya Kubo, Hiroyuki Hashitomi, Daigo Yamamoto
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Publication number: 20140079348Abstract: A rolling bearing includes an inner ring, an outer ring, and a plurality of rolling elements. A large number of inside dimples in which a liquid lubricant is retained and a large number of outside dimples in which a solid lubricant is retained are formed in at least one of an inner ring raceway surface and an outer ring raceway surface. The inside dimples are formed in a contact region at which the raceway surface contact the rolling elements or in a section of each non-contact region, the section being close to the contact region. The outside dimples are formed outside a portion in which the inside dimples are formed.Type: ApplicationFiled: September 13, 2013Publication date: March 20, 2014Applicant: JTEKT CORPORATIONInventors: Masahiro SUZUKI, Junji MURATA, Kazuyoshi YAMAKAWA, Toshiyuki SAITO
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Patent number: 8673409Abstract: A formation method of a coating that coats a coated body with the coating includes: generating cylindrical plasma in a vacuum deposition chamber as well as supplying material gas into the vacuum deposition chamber; applying pulse voltage to the coated body; and attaching a shield member that shields an uncoated member to an uncoated part where the coating of the coated body is not formed with separation spacing over a coated part where the coating is to be formed for preventing decrease of hardness of the coating in the coated part.Type: GrantFiled: August 5, 2011Date of Patent: March 18, 2014Assignees: JTEKT Corporation, CNK Co., Ltd.Inventors: Junji Ando, Tomoo Suzuki, Tomoki Ogawa, Masahiro Suzuki, Kazuyoshi Yamakawa, Toshiya Kubo, Hiroyuki Hashitomi, Daigo Yamamoto
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Publication number: 20140054176Abstract: A pattern forming device includes a plurality of tanks, and a power supply device. Each of the tanks has an open end having the same shape as a profile shape of a corresponding one of regions of a surface of a workpiece, in which different types of films are to be formed, and stores a corresponding one of electrodeposition solutions used to form the different types of films in a state where the open end is in contact with the surface. The power supply device applies a predetermined voltage to between the workpiece that serves as a first electrode, and each one of second electrodes in the tanks.Type: ApplicationFiled: August 2, 2013Publication date: February 27, 2014Applicant: JTEKT CORPORATIONInventors: Boyko STOIMENOV, Kazuyoshi YAMAKAWA, Masahiro SUZUKI, Kazuaki MATSUO
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Patent number: 8523452Abstract: A bearing structure includes a housing including a first housing portion and a second housing portion forming together with the first housing portion, a cross-sectionally generally-circular support hole, and a rolling bearing including a pair of outer rings mounted within the support hole of the housing in closely-contacted relation thereto, a plurality of rolling elements mounted to be able to roll on inner side surfaces of the pair of outer rings, and a pair of cages holding the rolling elements. The first housing portion and the second housing portion are mounted in an offset relation to each other in a radial direction so that at mating surfaces of circumferential end portions of the pair of outer rings, the outer ring end portions disposed at an upstream side with respect to a direction of rotation of the shaft form radially inwardly-projecting steps, respectively.Type: GrantFiled: August 29, 2008Date of Patent: September 3, 2013Assignee: Jtekt CorporationInventors: Kazuyoshi Yamakawa, Takashi Sada
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Patent number: 8518863Abstract: A sliding member has a base material whose surface is at least partially covered with a DLC film, wherein an intermediate layer is interposed between the base material and the DLC film, and the intermediate layer has a multilayer structure obtained by stacking a first Cr layer, a CrN layer and a second Cr layer successively from the side closer to the base material.Type: GrantFiled: February 17, 2010Date of Patent: August 27, 2013Assignees: JTEKT Corporation, CNK Co., Ltd.Inventors: Masahiro Suzuki, Kazuyoshi Yamakawa, Toshiyuki Saito, Junji Ando, Tomoo Suzuki, Hiroyuki Hashitomi, Daigo Yamamoto
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Patent number: 8501673Abstract: A DLC-coated member (100) has a base (200), an intermediate layer (300) that covers the surface of the base (200), and a DLC film (400) that covers the surface of the intermediate layer (300). The intermediate layer (300) has a five-layer structure, constituted of a first intermediate layer (301), a second intermediate layer (302), a third intermediate layer (303), a fourth intermediate layer (304), and a fifth intermediate layer (305). The five layers (301 to 305) are made of DLC to which Si has been added. Among the layers (301 to 305), the Si concentration in the first intermediate layer (301) is the highest, and that in the fifth intermediate layer (305) is the second highest. The Si concentrations in the second intermediate layer (302), third intermediate layer (303), and fourth intermediate layer (304) are lower than those in the first intermediate layer (301) and fifth intermediate layer (305).Type: GrantFiled: October 6, 2011Date of Patent: August 6, 2013Assignee: JTEKT CorporationInventors: Masahiro Suzuki, Toshiyuki Saito, Kazuyoshi Yamakawa
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Patent number: 8445077Abstract: A method of producing a coated member in which a base material surface is at least partially coated with a diamond-like carbon film, the method includes: a diamond-like carbon film deposition process in which a diamond-like carbon film is formed on a surface of the base material by generating plasma by applying voltage to the base material in a processing chamber that stores the base material, while evacuating the processing chamber and introducing feedstock gas that contains at least a carbon compound into the processing chamber; and a hydrogenation process in which the deposited diamond-like carbon film is hydrogenated using hydrogen gas by stopping the voltage application and introducing hydrogen gas inducted instead of the feedstock gas, while the evacuation is being continued.Type: GrantFiled: May 27, 2011Date of Patent: May 21, 2013Assignee: JTEKT CorporationInventors: Masahiro Suzuki, Toshiyuki Saito, Kazuyoshi Yamakawa
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Publication number: 20130059093Abstract: The coated member production method includes a DLC film forming step of introducing a feedstock gas containing a carbon compound and an oxygen-containing organic silicon compound into a treatment chamber in which a base is accommodated, and applying a voltage to the base at a treatment pressure of not lower than 100 Pa and not higher than 400 Pa to generate plasma to form a DLC film on a surface of the base. Hexamethyldisiloxane, for example, is used as the oxygen-containing organic silicon compound. A DC pulse voltage, for example, is applied to the base in the DLC film forming step.Type: ApplicationFiled: May 12, 2011Publication date: March 7, 2013Applicant: JTEKT CORPORATIONInventors: Masahiro Suzuki, Kazuyoshi Yamakawa, Toshiyuki Saito
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Patent number: 8360656Abstract: A bearing apparatus includes two split outer ring halves disposed in close contact with each other and a plurality of rollers. A circumferential end of each of the split outer ring halves has a concave-and-convex shape including a first slope portion inclined with respect to a line extending along an axial direction of the split outer ring halves and a second slope portion inclined in an opposite direction to that of the first slope portion. Each of the rollers is provided with crowning so as to be shaped in barrel form, and an amount of crowning is set such that an apex of a projecting portion at the concave-and-convex shape of each of the split outer ring halves is located on an axially outer side of a rolling surface of the roller rolling on an inner peripheral surface of each of the split outer ring halves.Type: GrantFiled: December 3, 2008Date of Patent: January 29, 2013Assignee: JTEKT CorporationInventors: Junji Murata, Kazuyoshi Yamakawa
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Publication number: 20130017412Abstract: Disclosed is a covered member including a base material, a first intermediate layer that has a roughened surface and covers the base material, and a DLC film that covers the surface of the first intermediate layer. The first intermediate layer and the DLC film are formed in a state where the temperature of the base material is kept at 300° C. or lower. The surface of the first intermediate layer is roughened by collision of ions.Type: ApplicationFiled: April 8, 2011Publication date: January 17, 2013Applicant: JTEKT CORPORATIONInventors: Masahiro Suzuki, Toshiyuki Saito, Kazuyoshi Yamakawa