Patents by Inventor Kazuyuki OGUSU

Kazuyuki OGUSU has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10843293
    Abstract: A laser welding method for welding a plurality of objects to be welded by applying a laser beam scanned by a scanning unit to the plurality of objects to be welded while moving the scanning unit in a welding direction along a welding path, the laser welding method including the steps of: performing a step of preliminary-fixation-welding on a predetermined place in the welding direction of the objects to be welded, and a step of main-welding on a place corresponding to the preliminarily-fixed place of the object to be welded within a scanning range of the scanning unit while moving the scanning unit. Further, when the place corresponding to the preliminarily-fixed place of the object to be welded is main-welded, the place is main-welded in a state where both sides of the place to be main-welded are restrained.
    Type: Grant
    Filed: January 19, 2016
    Date of Patent: November 24, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei Hisada, Toru Hioki, Kazuyuki Ogusu
  • Patent number: 10478966
    Abstract: A workpiece support system includes: a workpiece support device that supports a workpiece by a support body having a support that comes in contact with the workpiece; and a robot that is separately provided outside the workpiece support device and moves the support, wherein the support is configured to be movable within a predetermined range and lockable at an arbitrary position, and wherein, by grasping a part of the locked support body, the robot unlocks the support and moves the unlocked support according to the shape of the workpiece.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: November 19, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomohiko Sekiguchi, Masataka Mizuno, Kazuyuki Ogusu, Kenichi Asakuma, Kimihiro Nanaeda
  • Patent number: 10456865
    Abstract: A welding method for joining together a plurality of welding objects by overlapping the plurality of welding objects and performing laser welding includes forming a weld by forming a plurality of nuggets along a virtual closed curve on the welding objects, by laser welding. A ratio of a diameter of the nuggets to a pitch dimension between the nuggets that are adjacent to each other is larger than ½ and no more than 1.
    Type: Grant
    Filed: April 20, 2015
    Date of Patent: October 29, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei Hisada, Shuhei Ogura, Junichiro Makino, Kazuyuki Ogusu, Masahiro Nakata
  • Patent number: 10267905
    Abstract: Provided is a measuring method for measuring laser scanning velocity for a laser beam machining apparatus. The laser beam machining apparatus includes a mirror, and is configured to process a work by irradiating laser. The laser is irradiated by operating the mirror. The measuring method includes measuring processing sound of the work by the laser using the laser beam machining apparatus. Further, the measuring method includes calculating scanning velocity of the laser by analyzing a frequency of the measured processing sound using the laser beam machining apparatus.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: April 23, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei Hisada, Daisuke Asami, Ko Nakamura, Kazuyuki Ogusu
  • Patent number: 10076807
    Abstract: A welding method according to the invention is a welding method in which welding is performed by emitting a high-energy beam onto a welding object that includes a plurality of overlapped metal sheets. This welding method includes forming a tack weld nugget at a welding point on the welding object, and forming a plurality of final weld nuggets along a virtual closed curve that encircles the tack weld nugget, while leaving the tack weld nugget, at the welding point.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: September 18, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei Hisada, Toru Hioki, Kazuyuki Ogusu, Shuichi Matsumoto
  • Patent number: 9962789
    Abstract: A welding method according to the present invention is a welding method for irradiating an object to be welded including a plurality of metallic plates that are stacked on each other with a high energy beam and performing welding. The welding method includes: forming a plurality of tack weld nuggets along a virtual closed curve on a part to be welded of the object to be welded; and forming a plurality of main weld nuggets so that the main weld nuggets overlap the plurality of respective tack weld nuggets.
    Type: Grant
    Filed: March 3, 2016
    Date of Patent: May 8, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei Hisada, Toru Hioki, Shuichi Matsumoto, Kazuyuki Ogusu
  • Patent number: 9776280
    Abstract: A laser welding method is capable of easily restraining poor welding when spatters adhere to a protective glass of an optical system. The laser welding method includes a step of calculating a decrease-amount of the laser power before laser welding is performed by irradiating a welding portion of a workpiece with the laser beam having a predetermined power. The step of calculating the decrease-amount includes irradiating the welding portion with an inspecting laser beam having a power smaller than the predetermined power, receiving a return beam of the inspecting laser beam, measuring an intensity of the return beam, and comparing the intensity of the return beam with a standard intensity to calculate an amount of decrease in power of the inspecting laser beam at the welding portion.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: October 3, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuhei Ogura, Kazuyuki Ogusu, Jyunichiro Makino, Hiroaki Kishi, Kousuke Tsuji
  • Publication number: 20170157765
    Abstract: A workpiece support system includes: a workpiece support device that supports a workpiece by a support body having a support that comes in contact with the workpiece; and a robot that is separately provided outside the workpiece support device and moves the support, wherein the support is configured to be movable within a predetermined range and lockable at an arbitrary position, and wherein, by grasping a part of the locked support body, the robot unlocks the support and moves the unlocked support according to the shape of the workpiece.
    Type: Application
    Filed: November 30, 2016
    Publication date: June 8, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomohiko SEKIGUCHI, Masataka MIZUNO, Kazuyuki OGUSU, Kenichi ASAKUMA, Kimihiro NANAEDA
  • Patent number: 9636781
    Abstract: A laser welding method includes: projecting a laser beam onto irradiation regions on plural metallic workpieces such that a weld section is formed when the workpieces are joined by laser welding, the weld section being formed of plural nuggets, and each of the irradiation regions being formed with each of the nuggets. The nuggets are sequentially formed by sequentially projecting the laser beam onto the irradiation regions that respectively correspond to the nuggets. The laser beam is projected onto each of the irradiation regions such that an amount of input heat from the laser beam that is projected onto each of the irradiation regions to the workpiece is reduced as the nuggets are sequentially formed.
    Type: Grant
    Filed: May 19, 2015
    Date of Patent: May 2, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei Hisada, Toru Hioki, Junichiro Makino, Kazuyuki Ogusu, Masahiro Nakata
  • Publication number: 20160288262
    Abstract: A welding method according to the invention is a welding method in which welding is performed by emitting a high-energy beam onto a welding object that includes a plurality of overlapped metal sheets. This welding method includes forming a tack weld nugget at a welding point on the welding object, and forming a plurality of final weld nuggets along a virtual closed curve that encircles the tack weld nugget, while leaving the tack weld nugget, at the welding point.
    Type: Application
    Filed: March 4, 2016
    Publication date: October 6, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei HISADA, Toru HIOKI, Kazuyuki OGUSU, Shuichi MATSUMOTO
  • Publication number: 20160288261
    Abstract: A welding method according to the present invention is a welding method for irradiating an object to be welded including a plurality of metallic plates that are stacked on each other with a high energy beam and performing welding. The welding method includes: forming a plurality of tack weld nuggets along a virtual closed curve on a part to be welded of the object to be welded; and forming a plurality of main weld nuggets so that the main weld nuggets overlap the plurality of respective tack weld nuggets.
    Type: Application
    Filed: March 3, 2016
    Publication date: October 6, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei HISADA, Toru HIOKI, Shuichi MATSUMOTO, Kazuyuki OGUSU
  • Publication number: 20160236297
    Abstract: A laser welding method for welding a plurality of objects to be welded by applying a laser beam scanned by a scanning unit to the plurality of objects to be welded while moving the scanning unit in a welding direction along a welding path, the laser welding method including the steps of: performing a step of preliminary-fixation-welding on a predetermined place in the welding direction of the objects to be welded, and a step of main-welding on a place corresponding to the preliminarily-fixed place of the object to be welded within a scanning range of the scanning unit while moving the scanning unit. Further, when the place corresponding to the preliminarily-fixed place of the object to be welded is main-welded, the place is main-welded in a state where both sides of the place to be main-welded are restrained.
    Type: Application
    Filed: January 19, 2016
    Publication date: August 18, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kohei HISADA, Toru HIOKI, Kazuyuki OGUSU
  • Publication number: 20160136756
    Abstract: A laser welding method is capable of easily restraining poor welding when spatters adhere to a protective glass of an optical system. The laser welding method includes a step of calculating a decrease-amount of the laser power before laser welding is performed by irradiating a welding portion of a workpiece with the laser beam having a predetermined power. The step of calculating the decrease-amount includes irradiating the welding portion with an inspecting laser beam having a power smaller than the predetermined power, receiving a return beam of the inspecting laser beam, measuring an intensity of the return beam, and comparing the intensity of the return beam with a standard intensity to calculate an amount of decrease in power of the inspecting laser beam at the welding portion.
    Type: Application
    Filed: November 6, 2015
    Publication date: May 19, 2016
    Inventors: Shuhei OGURA, Kazuyuki OGUSU, Jyunichiro MAKINO, Hiroaki KISHI, Kousuke TSUJI
  • Publication number: 20160101487
    Abstract: A spot welding electrode includes a copper alloy, and a sintered tungsten alloy disposed in a tip portion of the spot welding electrode, the tip portion of the spot welding electrode being brought into contact with an object to be welded. The sintered tungsten alloy is connected only at a single flat surface to the copper alloy. A thermal conductivity of the spot welding electrode is within a range from 60 W/mK to 120 W/mK.
    Type: Application
    Filed: October 1, 2015
    Publication date: April 14, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuhei Ogura, Kazuyuki Ogusu
  • Publication number: 20160091600
    Abstract: Provided is a measuring method for measuring laser scanning velocity for a laser beam machining apparatus. The laser beam machining apparatus includes a mirror, and is configured to process a work by irradiating laser. The laser is irradiated by operating the mirror. The measuring method includes measuring processing sound of the work by the laser using the laser beam machining apparatus. Further, the measuring method includes calculating scanning velocity of the laser by analyzing a frequency of the measured processing sound using the laser beam machining apparatus.
    Type: Application
    Filed: September 17, 2015
    Publication date: March 31, 2016
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kohei HISADA, Daisuke Asami, Ko Nakamura, Kazuyuki Ogusu
  • Publication number: 20150336212
    Abstract: A laser welding method includes: projecting a laser beam onto irradiation regions on plural metallic workpieces such that a weld section is formed when the workpieces are joined by laser welding, the weld section being formed of plural nuggets, and each of the irradiation regions being formed with each of the nuggets. The nuggets are sequentially formed by sequentially projecting the laser beam onto the irradiation regions that respectively correspond to the nuggets. The laser beam is projected onto each of the irradiation regions such that an amount of input heat from the laser beam that is projected onto each of the irradiation regions to the workpiece is reduced as the nuggets are sequentially formed.
    Type: Application
    Filed: May 19, 2015
    Publication date: November 26, 2015
    Inventors: Kohei HISADA, Toru HIOKI, Junichiro MAKINO, Kazuyuki OGUSU, Masahiro NAKATA
  • Publication number: 20150298255
    Abstract: A welding method for joining together a plurality of welding objects by overlapping the plurality of welding objects and performing laser welding includes forming a weld by forming a plurality of nuggets along a virtual closed curve on the welding objects, by laser welding. A ratio of a diameter of the nuggets to a pitch dimension between the nuggets that are adjacent to each other is larger than 1/2 and no more than 1.
    Type: Application
    Filed: April 20, 2015
    Publication date: October 22, 2015
    Inventors: Kohei HISADA, Shuhei OGURA, Junichiro MAKINO, Kazuyuki OGUSU, Masahiro NAKATA