Patents by Inventor Kazuyuki Tachi
Kazuyuki Tachi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9943878Abstract: A coating method for forming a laminated coating film including a lower layer formed on a base material and an upper layer formed on the lower layer including: preparing a thermosetting coating material as a lower layer-coating material and preparing a thermosetting coating material as an upper layer-coating material; forming an uncured laminated coating film by applying the lower layer-coating material and the upper layer-coating material on the base material using a wet-on-wet technique; and simultaneously curing the lower layer-coating material and the upper layer-coating material by baking the uncured laminated coating film. In the preparation step, the lower layer-coating material and the upper layer-coating material are selected so that an absolute value of a difference in shrinkage ratio between the lower layer and the upper layer coating materials is 2.0% or smaller at a late stage of the baking step.Type: GrantFiled: December 12, 2014Date of Patent: April 17, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuji Yomo, Kazuyuki Tachi, Hisao Hayashi
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Patent number: 9931669Abstract: A coating method for forming a laminated coating film including: preparing a thermosetting coating material as a lower layer-coating material, an intermediate layer-coating material, and as an upper layer-coating material; forming an uncured laminated coating film by applying the lower layer-coating, the intermediate layer-coating, and the upper layer-coating materials on the base material using a wet-on-wet technique; and simultaneously curing the lower layer-coating, the intermediate layer-coating, and upper layer-coating materials by baking the uncured laminated coating film.Type: GrantFiled: December 12, 2014Date of Patent: April 3, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuji Yomo, Kazuyuki Tachi, Hisao Hayashi
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Publication number: 20170036240Abstract: A coating method for forming a laminated coating film including a lower layer formed on a base material and an upper layer formed on the lower layer including: preparing a thermosetting coating material as a lower layer-coating material and preparing a thermosetting coating material as an upper layer-coating material; forming an uncured laminated coating film by applying the lower layer-coating material and the upper layer-coating material on the base material using a wet-on-wet technique; and simultaneously curing the lower layer-coating material and the upper layer-coating material by baking the uncured laminated coating film. In the preparation step, the lower layer-coating material and the upper layer-coating material are selected so that an absolute value of a difference in shrinkage ratio between the lower layer and the upper layer coating materials is 2.0% or smaller at a late stage of the baking step.Type: ApplicationFiled: December 12, 2014Publication date: February 9, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuji YOMO, Kazuyuki TACHI, Hisao HAYASHI
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Publication number: 20170036244Abstract: A coating method for forming a laminated coating film including: preparing a thermosetting coating material as a lower layer-coating material, an intermediate layer-coating material, and as an upper layer-coating material; forming an uncured laminated coating film by applying the lower layer-coating, the intermediate layer-coating, and the upper layer-coating materials on the base material using a wet-on-wet technique; and simultaneously curing the lower layer-coating, the intermediate layer-coating, and upper layer-coating materials by baking the uncured laminated coating film.Type: ApplicationFiled: December 12, 2014Publication date: February 9, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuji YOMO, Kazuyuki TACHI, Hisao HAYASHI
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Patent number: 8795835Abstract: A coating method is a method for forming a multilayer coating film including at least one lower layer formed on a substrate and an uppermost layer formed on the lower layer, and the coating method comprises the steps of: preparing a certain curable coating material as an uppermost layer-coating material for forming the uppermost layer, and preparing a certain coating material as at least one lower layer-coating material for forming the lower layer; forming an uncured multilayer coating film by applying the lower layer-coating material and the uppermost layer-coating material on the substrate using a wet-on-wet technique; and curing at least the uppermost layer-coating material by subjecting the uncured multilayer coating film to a curing treatment.Type: GrantFiled: July 3, 2008Date of Patent: August 5, 2014Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki KaishaInventors: Kazuyuki Tachi, Takeshi Narita, Kanji Mori, Satoshi Kodama, Kazuyuki Kuwano, Akira Nishimura
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Publication number: 20110177348Abstract: A coating method is a method for forming a laminated coating film including a lowermost layer formed on a base material, at least one intermediate layer formed on the lowermost layer, and an uppermost layer formed on the intermediate layer, and the coating method comprises the steps of: preparing a thermosetting coating material as a lowermost layer-coating material for forming the lowermost layer, preparing a thermosetting coating material as an intermediate layer-coating material for forming the intermediate layer, wherein at least one thermosetting coating material for the intermediate layer is a thermosetting coating material containing a base resin having a glass transition temperature of 5° C.Type: ApplicationFiled: September 18, 2009Publication date: July 21, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shuji Yomo, Kazuyuki Tachi, Kazuyuki Kuwano
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Publication number: 20100136342Abstract: A coating method is a method for forming a multilayer coating film including at least one lower layer formed on a substrate and an uppermost layer formed on the lower layer, and the coating method comprises the steps of: preparing a certain curable coating material as an uppermost layer-coating material for forming the uppermost layer, and preparing a certain coating material as at least one lower layer-coating material for forming the lower layer; forming an uncured multilayer coating film by applying the lower layer-coating material and the uppermost layer-coating material on the substrate using a wet-on-wet technique; and curing at least the uppermost layer-coating material by subjecting the uncured multilayer coating film to a curing treatment.Type: ApplicationFiled: July 3, 2008Publication date: June 3, 2010Applicants: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kazuyuki Tachi, Takeshi Narita, Kanji Mori, Satoshi Kodama, Kazuyuki Kuwano, Akira Nishimura
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Aggregation-preventive aqueous dispersion slurry coating material and process for producing the same
Publication number: 20090264578Abstract: Disclosed herein is an aqueous dispersion slurry coating material which has excellent storage stability and which can provide a coating film having excellent surface smoothness. The aqueous dispersion slurry coating material includes: an aqueous medium; and contained therein, resin particles (A) comprising a first resin (a); and resin particles (B) comprising a second resin (b), wherein the value of [volume-average particle diameter DA of resin particles (A)]/[volume-average particle diameter DB of resin particles (B)] is in the range of 0.003 to 0.3. It is preferred that the value of DA is in the range of 0.001 to 3 ?m and that the value of DB is in the range of 0.3 to 10 ?m. The resin (a) preferably has a Tg of 0 to 100° C., and the resin (b) preferably has a Tg of ?50 to 50° C. The aqueous dispersion slurry coating material preferably further includes a surfactant and a curing agent.Type: ApplicationFiled: April 28, 2006Publication date: October 22, 2009Applicants: Sanyo Chemical Industries, Ltd., Toyota Jidosha Kabushiki KaishaInventors: Masashi Minaki, Yusuke Yamamoto, Kazuyuki Kuwano, Kazuyuki Tachi, Kanji Mori -
Patent number: 7018586Abstract: A weathering test method comprising making active oxygen and light simultaneously act on a test piece, a weathering test method comprising successive and/or alternate steps of making active oxygen and light simultaneously act on a test piece and making at least one of light, oxygen, and water to act on the test piece, and apparatus for carrying out the methods are disclosed. In evaluating weatherability of organic materials, articles made of organic materials or articles coated with organic materials, the methods and apparatus achieve acceleration of deterioration of test pieces to greatly reduce the testing time.Type: GrantFiled: August 14, 2003Date of Patent: March 28, 2006Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kanji Mori, Takeshi Narita, Kazuo Okamoto, Masao Tsuji, Kazuyuki Tachi
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Patent number: 6858115Abstract: Sputtering particles are deposited immediately after activating a surface of a substrate composed of a carbon-containing material. Accordingly, a process for reforming a surface of a substrate, a substrate with a reformed surface, and an apparatus therefor are provided in which the depositability and adhesiveness of the sputtering particles are improved. A vacuum ultraviolet light is generated by a laser beam. A surface of a substrate composed of a carbon-containing material is exposed to the generated vacuum ultraviolet light. As a result, the surface of the substrate is activated. Simultaneously therewith, a sputtering particles-generating device generates sputtering particles, such as neutral atoms, ions and clusters. The resultant sputtering particles are deposited on the activated surface of the substrate. Since the sputtering particles are deposited immediately after the surface of the substrate is activated, they are adhered firmly on the surface of the substrate.Type: GrantFiled: March 14, 2003Date of Patent: February 22, 2005Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Hirozumi Azuma, Akihiro Takeuchi, Takaaki Matsuoka, Kazuyuki Tachi, Nobuo Kamiya
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Patent number: 6709631Abstract: A weathering test method comprising making active oxygen and light simultaneously act on a test piece, a weathering test method comprising successive and/or alternate steps of making active oxygen and light simultaneously act on a test piece and making at least one of light, oxygen, and water to act on the test piece, and apparatus for carrying out the methods are disclosed. In evaluating weatherability of organic materials, articles made of organic materials or articles coated with organic materials, the methods and apparatus achieve acceleration of deterioration of test pieces to greatly reduce the testing time.Type: GrantFiled: July 24, 2002Date of Patent: March 23, 2004Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kanji Mori, Takeshi Narita, Kazuo Okamoto, Masao Tsuji, Kazuyuki Tachi
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Publication number: 20040031336Abstract: A weathering test method comprising making active oxygen and light simultaneously act on a test piece, a weathering test method comprising successive and/or alternate steps of making active oxygen and light simultaneously act on a test piece and making at least one of light, oxygen, and water to act on the test piece, and apparatus for carrying out the methods are disclosed. In evaluating weatherability of organic materials, articles made of organic materials or articles coated with organic materials, the methods and apparatus achieve acceleration of deterioration of test pieces to greatly reduce the testing time.Type: ApplicationFiled: August 14, 2003Publication date: February 19, 2004Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Kanji Mori, Takeshi Narita, Kazuo Okamoto, Masao Tsuji, Kazuyuki Tachi
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Patent number: 6682932Abstract: A weathering test method comprising making active oxygen and light simultaneously act on a test piece, a weathering test method comprising successive and/or alternate steps of making active oxygen and light simultaneously act on a test piece and making at least one of light, oxygen, and water to act on the test piece, and apparatus for carrying out the methods are disclosed. In evaluating weatherability of organic materials, articles made of organic materials or articles coated with organic materials, the methods and apparatus achieve acceleration of deterioration of test pieces to greatly reduce the testing time.Type: GrantFiled: September 20, 1999Date of Patent: January 27, 2004Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kanji Mori, Takeshi Narita, Kazuo Okamoto, Masao Tsuji, Kazuyuki Tachi
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Publication number: 20030196891Abstract: Sputtering particles are deposited immediately after activating a surface of a substrate composed of a carbon-containing material. Accordingly, a process for reforming a surface of a substrate, a substrate with a reformed surface, and an apparatus therefor are provided in which the depositability and adhesiveness of the sputtering particles are improved. A vacuum ultraviolet light is generated by a laser beam. A surface of a substrate composed of a carbon-containing material is exposed to the generated vacuum ultraviolet light. As a result, the surface of the substrate is activated. Simultaneously therewith, a sputtering particles-generating device generates sputtering particles, such as neutral atoms, ions and clusters. The resultant sputtering particles are deposited on the activated surface of the substrate. Since the sputtering particles are deposited immediately after the surface of the substrate is activated, they are adhered firmly on the surface of the substrate.Type: ApplicationFiled: March 14, 2003Publication date: October 23, 2003Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Hirozumi Azuma, Akihiro Takeuchi, Takaaki Matsuoka, Kazuyuki Tachi, Nobuo Kamiya
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Publication number: 20030138957Abstract: A weathering test method comprising making active oxygen and light simultaneously act on a test piece, a weathering test method comprising successive and/or alternate steps of making active oxygen and light simultaneously act on a test piece and making at least one of light, oxygen, and water to act on the test piece, and apparatus for carrying out the methods are disclosed. In evaluating weatherability of organic materials, articles made of organic materials or articles coated with organic materials, the methods and apparatus achieve acceleration of deterioration of test pieces to greatly reduce the testing time.Type: ApplicationFiled: September 20, 1999Publication date: July 24, 2003Inventors: KANJI MORI, TAKESHI NARITA, KAZUO OKAMOTO, MASAO TSUJI, KAZUYUKI TACHI
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Publication number: 20020187070Abstract: A weathering test method comprising making active oxygen and light simultaneously act on a test piece, a weathering test method comprising successive and/or alternate steps of making active oxygen and light simultaneously act on a test piece and making at least one of light, oxygen, and water to act on the test piece, and apparatus for carrying out the methods are disclosed. In evaluating weatherability of organic materials, articles made of organic materials or articles coated with organic materials, the methods and apparatus achieve acceleration of deterioration of test pieces to greatly reduce the testing time.Type: ApplicationFiled: July 24, 2002Publication date: December 12, 2002Applicant: KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHOInventors: Kanji Mori, Takeshi Narita, Kazuo Okamoto, Masao Tsuji, Kazuyuki Tachi
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Patent number: 4798335Abstract: A rotating spraying type coating apparatus having a spraying head attached to a rotating shaft of a rotating drive device, a paint supply passage connected to the proximal end of the spraying head, and a paint radiating portion formed at the distal end of the spraying head to thereby spray paint particles from the paint radiating portion. The apparatus is provided with a partition member which is disposed around the outer periphery of the spraying head in opposing relation to the latter, and at least a pair of air outlet ports which are disposed in such a manner that air is jetted out forwardly from the air outlet ports toward the outer peripheral surface of the partition member. Thus, the direction of spray of paint particles from the paint radiating portion is controlled by means of the jetted air, and it is possible to obtain elliptical and dumbbell-shaped spray patterns which cannot be obtained by the conventional rotating spraying type coating apparatuses.Type: GrantFiled: September 16, 1987Date of Patent: January 17, 1989Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kazuyuki Tachi, Chikaaki Okuda, Katsunori Yamada, Yoichi Oyama, Shoichi Suzuki
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Patent number: 4792094Abstract: A rotating spraying type coating apparatus which includes a rotating drive device having a rotary shaft, a spraying head attached to the rotating drive device, a paint supplying passage connected to the base end of the spraying head, a paint radiating part formed at the top end of the spraying head, and at least one pair of air jetting holes provided on both sides of the spraying head. Also provided is a wash shroud for collecting washing agent radiated from the paint radiating part of the spraying head. This apparatus can provide a wide variety of coating patterns.Type: GrantFiled: August 26, 1986Date of Patent: December 20, 1988Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kazuyuki Tachi, Chikaaki Okuda, Katsunori Yamada, Yoichi Oyama, Shoichi Suzuki
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Patent number: 4605168Abstract: A rotating spraying type coating apparatus with wash shroud comprises a rotary drive device, a spraying head connected to the rotary drive device, a paint feed passage connected to base end of the spraying head, a paint radiating part formed at top end of the spraying head, an air jet device of annular shape for jetting an air flow to direct paint particles forward which are radiated from the paint radiating part, a coating pattern adjusting valve for varying the flow rate of the air jetting from the air jet device, a wash shroud covering outside of the spraying head and movable forward and rearward, and an opening formed at front end of the wash shroud.Type: GrantFiled: December 5, 1985Date of Patent: August 12, 1986Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Kazuyuki Tachi, Chikaaki Okuda, Shoichi Suzuki