Patents by Inventor Kei MASUMOTO

Kei MASUMOTO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10593451
    Abstract: The present invention inexpensively provides a steel material having greater corrosion resistance than electromagnetic stainless steel and also having excellent magnetic properties. The steel material comprises, in % by mass, 0.001%-0.025% C, 1.0%-4.0% Si, 0.1%-1.0% Mn, more than 0% but no more than 0.030% P, more than 0% but no more than 0.10% S, more than 0% but less than 4.0% Cr, more than 0% but no more than 0.010% Al, and more than 0% but no more than 0.01% N, with the remainder being iron and unavoidable impurities; and is characterized by having an oxide coating formed on the steel surface material, said oxide coating including either Si or Cr, or both, including a non-crystalline layer, and having a thickness of 50-500 nm.
    Type: Grant
    Filed: March 26, 2014
    Date of Patent: March 17, 2020
    Assignee: Kobe Steel, Ltd.
    Inventor: Kei Masumoto
  • Patent number: 10570478
    Abstract: Provided is a steel for a mechanical structure for cold working, which contains C, Si, Mn, P, S, Al and N and in which the metal structure includes pearlite and ferrite, the total areal proportion of pearlite and ferrite relative to the overall structure is 90% or higher, the average circle-equivalent diameter of bcc-Fe crystal grains surrounded by large angle grain boundaries is 5-15 ?m, the average aspect ratio of pro-eutectoid ferrite crystal grains is 3.0 or lower, and the average spacing at the narrowest pearlite lamellar spacing is 0.20 ?m or less.
    Type: Grant
    Filed: June 8, 2015
    Date of Patent: February 25, 2020
    Assignee: KOBE STEEL, LTD.
    Inventors: Yuki Sasaki, Takehiro Tsuchida, Takuya Kochi, Koji Yamashita, Masamichi Chiba, Kei Masumoto, Masayuki Sakata
  • Publication number: 20170162306
    Abstract: An object of the present invention to provide a soft magnetic steel that improves the magnetic properties, that is, the soft magnetic properties, the cold forgeability, and the magnetic aging characteristics without adding a large amount of alloy elements. The present invention is directed to a soft magnetic steel, including C, Mn, P, S, Al, and N in each predetermined amount, in which an area ratio of carbides and carbonitrides that have a thickness of less than 0.4 ?m is 0.20 area % or less, and an area ratio M of carbides and carbonitrides that have a thickness of 0.4 ?m or more in terms of percentage satisfies a relationship represented by the formula (1) below: F=M?20×[C]>0??(1) where [C] means a C content in the steel in percentage by mass.
    Type: Application
    Filed: November 20, 2014
    Publication date: June 8, 2017
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Kei MASUMOTO, Masamichi CHIBA
  • Publication number: 20170130295
    Abstract: Provided is a steel for a mechanical structure for cold working, which contains C, Si, Mn, P, S, Al and N and in which the metal structure includes pearlite and ferrite, the total areal proportion of pearlite and ferrite relative to the overall structure is 90% or higher, the average circle-equivalent diameter of bcc-Fe crystal grains surrounded by large angle grain boundaries is 5-15 ?m, the average aspect ratio of pro-eutectoid ferrite crystal grains is 3.0 or lower, and the average spacing at the narrowest pearlite lamellar spacing is 0.20 ?m or less.
    Type: Application
    Filed: June 8, 2015
    Publication date: May 11, 2017
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Yuki SASAKI, Takehiro TSUCHIDA, Takuya KOCHI, Koji YAMASHITA, Masamichi CHIBA, Kei MASUMOTO, Masayuki SAKATA
  • Publication number: 20160160306
    Abstract: To provide a coil spring having excellent fatigue resistance. Disclosed is a coil spring made of steel, including (in % by mass, the same shall apply for a chemical composition): C: 0.40 to 0.70%; Si: 1.50 to 3.50%; Mn: 0.30 to 1.50%; Cr: 0.10 to 1.50%; V: 0.50 to 1.00%, and Al: 0.01% or less (excluding 0%), with the balance being iron and inevitable impurities, wherein an average crystal grain size number of prior austenite crystals in a depth of 0.3 mm from a surface is 11.0 or more, while a difference in grain size number between the respective prior austenite crystals is in a range of less than 3 from a grain size number observed at the maximum frequency, and wherein a carburized layer is provided in a depth of 0.30 to 1.00 mm from the surface, while an average Vickers hardness is 600 or higher at a position in a depth of (¼)×diameter in the depth direction from the surface.
    Type: Application
    Filed: July 8, 2014
    Publication date: June 9, 2016
    Applicants: NHK Spring Co., Ltd., Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), Shinko Wire Co., Ltd.
    Inventors: Fumio YAMAMOTO, Kengo TSURUGAI, Nao YOSHIHARA, Kei MASUMOTO, Hiroshi OURA, Tetsuo JINBO, Toshio MAEHATA, Yoshiharu YAMAMOTO
  • Publication number: 20160017448
    Abstract: Provided is a steel material for soft magnetic components, having excellent pickling properties and capable of achieving excellent magnetic properties and corrosion resistance in a final component. The steel material for soft magnetic components comprises, in % by mass, 0.001%-0.025% C, more than 0% but less than 1.0% Si, 0.1%-1.0% Mn, more than 0% but no more than 0.030% P, more than 0% but no more than 0.08% S, more than 0% but less than 0.5% Cr, more than 0% but no more than 0.010% Al, and more than 0% but no more than 0.01% N, with the remainder being iron and unavoidable impurities; and is characterized by having a rolled scale including 40-80 vol % FeO being formed on the steel material surface.
    Type: Application
    Filed: March 25, 2014
    Publication date: January 21, 2016
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventor: Kei MASUMOTO
  • Publication number: 20160012947
    Abstract: The present invention inexpensively provides a steel material having greater corrosion resistance than electromagnetic stainless steel and also having excellent magnetic properties. The steel material comprises, in % by mass, 0.001%-0.025% C, 1.0%-4.0% Si, 0.1%-1.0% Mn, more than 0% but no more than 0.030% P, more than 0% but no more than 0.10% S, more than 0% but less than 4.0% Cr, more than 0% but no more than 0.010% Al, and more than 0% but no more than 0.01% N, with the remainder being iron and unavoidable impurities; and is characterized by having an oxide coating formed on the steel surface material, said oxide coating including either Si or Cr, or both, including a non-crystalline layer, and having a thickness of 50-500 nm.
    Type: Application
    Filed: March 26, 2014
    Publication date: January 14, 2016
    Applicant: Kabushiki Kaisha Kaigandori 2-chome, Chuo-ku
    Inventor: Kei MASUMOTO
  • Patent number: 8900381
    Abstract: Disclosed is a spring steel which contains, by mass, 1.2% or less C; 0.1% to 2% Mn; 0.2% to 3% Si; 0.0003% to 0.005% Al; to 8 ppm Li; 30 ppm or less (excluding 0 ppm) Ca; and 10 ppm or less (excluding 0 ppm) Mg. The steel contains oxide inclusions satisfying the following conditions (1) to (3) in a number of 1×10?4 or more per square millimeter: (1) containing a total of 80 percent by mass or more of Al2O3 and SiO2 based on the inclusion composition excluding Li2O; (2) having a ratio by mass of Al2O3 to SiO2 of from 1:4 to 2:3; and (3) containing lithium (Li). The spring steel gives a spring that exhibits superior fatigue properties without strict control of the average composition of inclusions.
    Type: Grant
    Filed: September 30, 2008
    Date of Patent: December 2, 2014
    Assignee: Kobe Steel, Ltd.
    Inventors: Tomoko Sugimura, Koichi Sakamoto, Atsuhiko Yoshida, Kei Masumoto
  • Publication number: 20090126834
    Abstract: Disclosed is a spring steel which contains, by mass, 1.2% or less C; 0.1% to 2% Mn; 0.2% to 3% Si; 0.0003% to 0.005% Al; to 8 ppm Li; 30 ppm or less (excluding 0 ppm) Ca; and 10 ppm or less (excluding 0 ppm) Mg. The steel contains oxide inclusions satisfying the following conditions (1) to (3) in a number of 1×10?4 or more per square millimeter: (1) containing a total of 80 percent by mass or more of Al2O3 and SiO2 based on the inclusion composition excluding Li2O; (2) having a ratio by mass of Al2O3 to SiO2 of from 1:4 to 2:3; and (3) containing lithium (Li). The spring steel gives a spring that exhibits superior fatigue properties without strict control of the average composition of inclusions.
    Type: Application
    Filed: September 30, 2008
    Publication date: May 21, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tomoko SUGIMURA, Koichi SAKAMOTO, Atsuhiko YOSHIDA, Kei MASUMOTO