Patents by Inventor Kei Miyanishi

Kei Miyanishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230151472
    Abstract: A steel near-net-shape material having high fatigue strength and high tensile strength is provided. The steel near-net-shape material has a chemical composition containing, in mass %, C: 0.03 to 0.25%, Si: 0.02 to 0.50%, Mn: more than 0.70 to 2.50%, P: 0.035% or less, S: 0.050% or less, Al: 0.005 to 0.050%, V: more than 0.10 to 0.40%, and N: 0.003 to 0.030%. The steel near-net-shape material is composed of polygonal ferrite having an area fraction of 20 to 90% and a hard phase having an area fraction of 10 to 80%, and satisfies Formula (1). A diffusible hydrogen content of the steel near-net-shape material when charged with hydrogen by a cathodic hydrogen charging method is 0.10 ppm or more. [V in precipitates]/[V]?0.
    Type: Application
    Filed: April 13, 2021
    Publication date: May 18, 2023
    Inventors: Takahisa SUZUKI, Kei MIYANISHI, Makoto EGASHIRA
  • Patent number: 11459630
    Abstract: A bearing steel part having a predetermined chemical composition, in which the number density of oxide particles having an equivalent circle diameter of 5 ?m or more, and containing CaO, Al2O3 and SiO2, such that the content ratio of Al2O3 with respect to the total mass of CaO, Al2O3, and SiO2 is 50% by mass or more, is 3.0/cm2 or less in an arbitrary cross section of the part, and in which the Vickers hardness at a depth of 50 ?m from a rolling surface is 750 or more, and in which the compressive residual stress at the rolling surface is 900 MPa or more. Also provided is a steel bar for a bearing steel part that is suitable for obtaining the foregoing bearing steel part.
    Type: Grant
    Filed: January 22, 2019
    Date of Patent: October 4, 2022
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Tatsuya Koyama, Kei Miyanishi, Yutaka Neishi
  • Publication number: 20220145416
    Abstract: There is provided a steel material that is excellent in machinability, and that provides a high roller-pitting fatigue strength, a high high-cycle bending fatigue strength, and a high low-cycle bending fatigue strength when being subjected to induction hardening to be produced into an induction-hardened component. The steel material according to the present disclosure includes a chemical composition consisting of, in mass %, C: 0.40 to 0.70%, Si: 0.15 to 2.10%, Mn: 0.30 to 1.15%, Cr: 0.01 to less than 0.50%, S: 0.005 to 0.070%, N: 0.0020 to 0.0200%, Ti: 0.0080 to 0.2000%, B: 0.0005 to 0.0050%, Al: 0.005 to 0.100%, and P: less than 0.050%, with the balance being Fe and impurities, and satisfying Formula (1) to Formula (5) described herein, and has a ferrite area fraction of 40% or less and a martensite area fraction of 10% or less.
    Type: Application
    Filed: January 21, 2020
    Publication date: May 12, 2022
    Inventors: Kei MIYANISHI, Makoto EGASHIRA
  • Publication number: 20220025475
    Abstract: A ripper shank as the impact and wear resistant component is made of a steel of a specific component composition which has a hardness of HRC 53 or more and HRC 57 or less. The steel includes a matrix including a martensite phase and a residual austenite phase, and first nonmetallic particles dispersed in the matrix and including at least one species selected from the group consisting of MnS, TiCN, and NbCN. The steel does not include a M23C6 carbide.
    Type: Application
    Filed: December 26, 2019
    Publication date: January 27, 2022
    Applicants: KOMATSU LTD., NIPPON STEEL CORPORATION
    Inventors: Eiji AMADA, Kouji KITAMURA, Kazuo MAEDA, Naomi KOBAYASHI, Takashi NODA, Mamoru HATANO, Takafumi AMATA, Yutaka NEISHI, Kei MIYANISHI, Ryoji NISHIJIMA, Daisuke TAKIGUCHI
  • Publication number: 20210316801
    Abstract: A track link which is a tracked undercarriage component is made of a steel having a specific component composition, and includes a high hardness portion having a hardness of HRC 57 or more and HRC 60 or less, and a low hardness portion. The high hardness portion includes a first matrix including a martensite phase and a residual austenite phase, and first nonmetallic particles dispersed in the first matrix and including at least one species selected from the group consisting of MnS, TiCN, and NbCN, and it does not include a M23C6 carbide. The low hardness portion includes a second matrix including a martensite phase, and second nonmetallic particles dispersed in the second matrix and including at least one species selected from the group consisting of MnS, TiCN, and NbCN, and it does not include a M23C6 carbide.
    Type: Application
    Filed: August 22, 2019
    Publication date: October 14, 2021
    Applicants: KOMATSU LTD., NIPPON STEEL CORPORATION
    Inventors: Eiji AMADA, Kazuo MAEDA, Naomi KOBAYASHI, Takashi NODA, Mamoru HATANO, Takafumi AMATA, Yutaka NEISHI, Kei MIYANISHI, Ryoji NISHIJIMA
  • Patent number: 10889870
    Abstract: In this steel component, the concentration of C in a surface layer is 0.85 mass % or more to 1.2 mass % or less, which is higher than the concentration of C in a starting material steel, the surface layer has a volume ratio of a retained-austenite structure higher than 0% and lower than 10%, the remainder of the surface layer is a martensitic structure, the area fraction of grain boundary carbides in the surface layer is lower than 2%, a layer inside the surface layer is higher than the surface layer in a volume ratio of a retained-austenite structure, and in the layer inside the surface layer, the remainder is a martensitic structure.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: January 12, 2021
    Assignees: AISIN AW CO., LTD., NIPPON STEEL CORPORATION
    Inventors: Koji Obayashi, Kazuaki Okada, Keisuke Matsuzaka, Masashi Sakakibara, Manabu Kubota, Kei Miyanishi, Tatsuya Koyama
  • Publication number: 20200407816
    Abstract: A bearing steel part having a predetermined chemical composition, in which the number density of oxide particles having an equivalent circle diameter of 5 ?m or more, and containing CaO, Al2O3 and SiO2, such that the content ratio of Al2O3 with respect to the total mass of CaO, Al2O3, and SiO2 is 50% by mass or more, is 3.0/cm2 or less in an arbitrary cross section of the part, and in which the Vickers hardness at a depth of 50 ?m from a rolling surface is 750 or more, and in which the compressive residual stress at the rolling surface is 900 MPa or more. Also provided is a steel bar for a bearing steel part that is suitable for obtaining the foregoing bearing steel part.
    Type: Application
    Filed: January 22, 2019
    Publication date: December 31, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Tatsuya KOYAMA, Kei MIYANISHI, Yutaka NEISHI
  • Publication number: 20200340072
    Abstract: A carburized bearing steel part has a predetermined chemical composition, and, in the carburized bearing steel part, the number density of oxide particles having an equivalent circle diameter of 5 ?m or more, and containing CaO, Al2O3 and SiO2, such that the content ratio of Al2O3 with respect to the total mass of CaO, Al2O3, and SiO2 is 50% by mass or more, is 3.0/cm2 or less in an arbitrary cross section of the part, the Vickers hardness at a depth of 50 ?m from a rolling surface is 750 or more, and the compressive residual stress at the rolling surface is 900 MPa or more. Also provided is a steel bar for a carburized bearing steel part that is suitable for obtaining the foregoing carburized bearing steel part.
    Type: Application
    Filed: January 22, 2019
    Publication date: October 29, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Tatsuya KOYAMA, Kei MIYANISHI, Yutaka NEISHI
  • Patent number: 10808304
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.58 to 0.68%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, Al: 0.005 to 0.060%, N: 0.0020 to 0.0080%, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and by area fraction, 85% or more of pearlite. In the steel, a ratio of a number of composite inclusions to a total number of Al2O3 inclusions and the composite inclusions that contain 2.0% or more of SiO2 and 2.0% or more of CaO is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?1.05??(1) C+Si/10+Mn/20+Cr/25?0.70??(2) Cr/Si?0.
    Type: Grant
    Filed: July 19, 2017
    Date of Patent: October 20, 2020
    Assignee: Nippon Steel Corporation
    Inventors: Yutaka Neishi, Akira Shiga, Kei Miyanishi
  • Patent number: 10801091
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.58 to 0.68%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, P: less than 0.020%, S: less than 0.020%, Al: 0.005 to 0.060%, N: 0.0020 to 0.0080%, O: 0.0015% or less, V: 0.01 to 0.25%, B: 0.0003 to 0.0040%, Ti: 0.010 to 0.050%, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and pearlite. A ratio of a number of composite inclusions is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?1.05??(1) C+Si/10+Mn/20+Cr/25?0.70??(2) Cr/Si?0.
    Type: Grant
    Filed: July 19, 2017
    Date of Patent: October 13, 2020
    Assignee: Nippon Steel Corporation
    Inventors: Akira Shiga, Yutaka Neishi, Kei Miyanishi
  • Patent number: 10793937
    Abstract: A steel for induction hardening according to an aspect includes, as a chemical composition, predetermined amounts of alloy elements and a remainder including Fe and impurities, in which Al×N is 0.000330 to 0.000825, Mn/S is 4.6 to 14.0, a machinability index M is 15.5 to 25.65, an area fraction of AlN having an equivalent circle diameter of more than 200 nm at a ¼ position of a diameter of the steel is 20% or less of an area fraction of all AlN having an equivalent circle diameter of 40 nm or more, and a number density of Mn sulfide-based inclusions having a maximum diameter of 0.3 ?m or more and 10 ?m or less at the ¼ position of the diameter is 100 pieces/mm2 or more and 2500 pieces/mm2 or less.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: October 6, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Kei Miyanishi
  • Publication number: 20190300993
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.58 to 0.68%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, P: less than 0.020%, S: 0.025% or less, Al: more than 0.06% to 0.15%, N: 0.0020 to 0.0080%, O: 0.0015% or less, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and pearlite. In the steel, a ratio of a number of composite inclusions to a total number of Al2O3 inclusions and the composite inclusions is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?1.05??(1) C+Si/10+Mn/20+Cr/25?0.70??(2) Cr/Si?0.
    Type: Application
    Filed: July 19, 2017
    Publication date: October 3, 2019
    Inventors: Yutaka Neishi, Kei Miyanishi, Akira Shiga
  • Publication number: 20190300992
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.58 to 0.68%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, Al: 0.005 to 0.060%, N: 0.0020 to 0.0080%, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and by area fraction, 85% or more of pearlite. In the steel, a ratio of a number of composite inclusions to a total number of Al2O3 inclusions and the composite inclusions that contain 2.0% or more of SiO2 and 2.0% or more of CaO is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?1.05??(1) C+Si/10+Mn/20+Cr/25?0.70??(2) Cr/Si?0.
    Type: Application
    Filed: July 19, 2017
    Publication date: October 3, 2019
    Inventors: Yutaka Neishi, Akira Shiga, Kei Miyanishi
  • Publication number: 20190300994
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.53 to less than 0.58%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, P: less than 0.020%, S: 0.025% or less, Al: more than 0.06% to 0.15%, N: 0.0020 to 0.0080%, O: 0.0015% or less, B: 0.0003 to 0.0040%, Ti: 0.010 to 0.050%, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and pearlite. A ratio of a number of composite inclusions is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?0.98??(1) C+Si/10+Mn/20+Cr/25?0.70??(2) Cr/Si?0.
    Type: Application
    Filed: July 19, 2017
    Publication date: October 3, 2019
    Inventors: Kei Miyanishi, Yutaka Neishi, Akira Shiga
  • Publication number: 20190241997
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.53 to less than 0.58%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, P: less than 0.020%, S: less than 0.020%, Al: 0.005 to 0.060%, N: 0.0020 to 0.0080%, O: 0.0015% or less, B: 0.0003 to 0.0040%, Ti: 0.010 to 0.050%, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and pearlite. A ratio of a number of composite inclusions is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?0.98??(1) C+Si/10+Mn/20+Cr/25?0.70??(2) Cr/Si?0.
    Type: Application
    Filed: July 19, 2017
    Publication date: August 8, 2019
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Yutaka NEISHI, Akira SHIGA, Kei MIYANISHI
  • Publication number: 20190153574
    Abstract: A steel for induction hardening according to the present invention includes a chemical composition consisting of, in mass percent: C: 0.58 to 0.68%, Si: 0.70 to 1.40%, Mn: 0.20 to 1.40%, P: less than 0.020%, S: less than 0.020%, Al: 0.005 to 0.060%, N: 0.0020 to 0.0080%, 0: 0.0015% or less, V: 0.01 to 0.25%, B: 0.0003 to 0.0040%, Ti: 0.010 to 0.050%, and Ca: 0.0005 to 0.005%, with the balance being Fe and impurities, and satisfies Formulae (1) to (3). The steel microstructure is made up of ferrite and pearlite. A ratio of a number of composite inclusions is 20% or more. C+Si/7+Mn/5+Cr/9+Mo/2.5?1.05 ??(1) C+Si/10+Mn/20+Cr/25?0.70 ??(2) Cr/Si?0.
    Type: Application
    Filed: July 19, 2017
    Publication date: May 23, 2019
    Inventors: Akira Shiga, Yutaka Neishi, Kei Miyanishi
  • Publication number: 20190078171
    Abstract: In this steel component, the concentration of C in a surface layer is 0.85 mass % or more to 1.2 mass % or less, which is higher than the concentration of C in a starting material steel, the surface layer has a volume ratio of a retained-austenite structure higher than 0% and lower than 10%, the remainder of the surface layer is a martensitic structure, the area fraction of grain boundary carbides in the surface layer is lower than 2%, a layer inside the surface layer is higher than the surface layer in a volume ratio of a retained-austenite structure, and in the layer inside the surface layer, the remainder is a martensitic structure.
    Type: Application
    Filed: March 8, 2017
    Publication date: March 14, 2019
    Applicants: AISIN AW CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Koji OBAYASHI, Kazuaki OKADA, Keisuke MATSUZAKA, Masashi SAKAKIBARA, Manabu KUBOTA, Kei MIYANISHI, Tatsuya KOYAMA
  • Publication number: 20190002999
    Abstract: A case hardening steel includes, as a chemical composition, by mass %, C: 0.10% to 0.30%, Si: 0.02% to 1.50%, Mn: 0.30% to 1.80%, S: 0.003% to 0.020%, Cr: 0.40% to 2.00%, Al: 0.005% to 0.050%, Ti: 0.06% to 0.20%, Bi: 0.0001% to 0.0050%, Mo: 0% to 1.50%, Ni: 0% to 3.50%, V: 0% to 0.50%, B: 0% to 0.0050%, Nb: 0% or more and less than 0.040%, P: limited to 0.050% or less, N: limited to 0.0060% or less, O: limited to 0.0025% or less, and a remainder including an iron and impurities, and satisfies Ti/S?6.0, in which, in a longitudinal section, a maximum diameter of Ti-based precipitates predicted by extreme value statistics under a condition that an inspection standard area is 100 mm2, a number of inspections is 16 visual fields, and an area where prediction is performed is 30,000 mm2, is 40 ?m or less.
    Type: Application
    Filed: December 28, 2016
    Publication date: January 3, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kei MIYANISHI, Akira SHIGA, Yutaka NEISHI, Hideo MIZUKAMI
  • Publication number: 20180291487
    Abstract: There is provided a steel for machine structural use including, as a chemical composition, by mass %, C: 0.40% to 0.70%, Si: 0.15% to 3.00%, Mn: 0.30% to 2.00%, Cr: 0.01% or more and less than 0.50%, S: 0.003% to 0.070%, Bi: more than 0.0001% and 0.0050% or less, N: 0.0030% to 0.0075%, Al: 0.003% to 0.100%, and P: 0.050% or less; and as necessary, B, Mo, Ni, Cu, Ca, Mg, Zr, Rem, Ti, Nb, V, Sb, Te, and Pb, a remainder including Fe and impurities, in which Expressions 290×C+50×Si+430?620 and d+3?<20 are satisfied, and a presence density of MnS having an equivalent circle diameter of smaller than 2.0 ?m is 300 pieces/mm2 or more in a cross section parallel to a longitudinal direction.
    Type: Application
    Filed: October 14, 2016
    Publication date: October 11, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kei MIYANISHI, Akira SHIGA, Hajime HASEGAWA, Hideo MIZUKAMI
  • Patent number: 9890446
    Abstract: A steel for an induction hardening including, by mass %, C: more than 0.75% to 1.20%, Si: 0.002 to 3.00%, Mn: 0.20 to 2.00%, S: 0.002 to 0.100%, Al: more than 0.050% to 3.00%. P: limited to 0.050% or less, N: limited to 0.0200% or less, O: limited to: 0.0030% or less, and the balance composing of iron and unavoidable impurities, wherein an Al content and a N content satisfy, by mass %, Al?(27/14)×N>0.050%.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: February 13, 2018
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Manabu Kubota, Toshiharu Aiso, Kei Miyanishi