Patents by Inventor Keiichi Hashimoto

Keiichi Hashimoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240109271
    Abstract: A core member used for a laminate in which polyurethane foam is laminated on the core member made of a thermoplastic resin expanded beads molded article, such that the molded article in which expanded beads having through holes are mutually fused, an average porosity of the expanded beads molded article is between 10% and 25%, and on a surface of the expanded beads molded article, a ratio of a total opening area of the through hole portions of the expanded beads to a surface area of the expanded beads molded article is between 2% and 5%, an average opening area of the through hole portions of the expanded beads is between 5 mm2 and 20 mm2, and the ratio of the number of through hole portions having an opening area of 2 mm2 or more to the number of through hole portions of the expanded beads is 60% or less.
    Type: Application
    Filed: March 29, 2022
    Publication date: April 4, 2024
    Applicant: JSP CORPORATION
    Inventors: Katsunori HISAMATSU, Keiichi HASHIMOTO
  • Publication number: 20240017451
    Abstract: The present invention relates to a method for producing a laminate, wherein the laminate is obtained by integrally laminating an expanded beads molded article (a) composed of expanded beads A and having interconnected voids and an expanded beads molded article (b) composed of expanded particles B and having interconnected voids, the difference [Pb?Pa] between the voidage (Pa) of the expanded beads molded article (a) and the voidage (Pb) of the expanded beads molded article (b) is 5% or more, and the expanded beads A and the expanded beads B satisfy the following (1) to (3): (1) a difference [dB?dA] between an average hole diameter (dA) of the through-holes of the expanded beads (A) and an average hole diameter (dB) of the through-holes of the expanded beads (B) is 0.3 mm or more and 2 mm or less; (2) the expanded beads (B) have an average outer diameter DB of 3.
    Type: Application
    Filed: October 8, 2021
    Publication date: January 18, 2024
    Inventors: Katsunori HISAMATSU, Keiichi HASHIMOTO
  • Publication number: 20230167260
    Abstract: A vehicle seat core material includes a molded article that includes thermoplastic resin expanded beads. The molded article has a substantially rectangular shape in a top view, and has a front side and a rear side opposite the front side. The molded article has an average density (Z) of 20 kg/m3 to 50 kg/m3. The molded article includes, on the rear side of the molded article, a rear thin portion having a thickness of 10 mm to 40 mm, the thickness of the rear thin portion being smaller than an average thickness of the molded article. A ratio (Y/Z) of a density (Y) of the rear thin portion to the average density (Z) of the molded article is 1.05 to 3. The rear thin portion of the molded article has a fusion rate of 70% or more.
    Type: Application
    Filed: March 26, 2021
    Publication date: June 1, 2023
    Applicant: JSP Corporation
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU, Shogo IWASAKI
  • Patent number: 11224292
    Abstract: A seat core material having reduced deformation, extremely excellent dimensional accuracy, sense of unity, and strength is thus provided. The frame member and the foamed particle molding are integrated in the seat core material.
    Type: Grant
    Filed: December 27, 2017
    Date of Patent: January 18, 2022
    Assignee: JSP CORPORATION
    Inventors: Keiichi Hashimoto, Katsunori Hisamatsu, Atsuo Takayama
  • Patent number: 11052800
    Abstract: A seat core material of the present invention is a seat core material for vehicle including a thermoplastic resin expanded bead article and a frame member embedded in a peripheral edge portion of the expanded bead article. The frame member includes a front frame part, a rear frame part, and two side frame parts interconnecting the front frame part and the rear frame part. Slits crossing the two side frame parts are formed along a longitudinal direction with continuous parts left intact outside the side frame parts on both ends of the expanded bead article. The slit penetrates or does not penetrate the expanded bead article in a thickness direction. The continuous parts are formed in a curved shape or a bent shape.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: July 6, 2021
    Assignee: JSP CORPORATION
    Inventors: Atsuo Takayama, Keiichi Hashimoto, Katsunori Hisamatsu
  • Publication number: 20210050196
    Abstract: This sputtering cathode has a sputtering target having a tubular shape in which the cross-sectional shape thereof has a pair of long side sections facing each other, and an erosion surface facing inward. Using the sputtering target, while moving a body to be film-formed, which has a film formation region having a narrower width than the long side sections of the sputtering target, parallel to one end face of the sputtering target and at a constant speed in a direction perpendicular to the long side sections above a space surrounded by the sputtering target, discharge is performed such that a plasma circulating along the inner surface of the sputtering target is generated, and the inner surface of the long side sections of the sputtering target is sputtered by ions in the plasma generated by a sputtering gas to perform film formation in the film formation region of the body to be film-formed.
    Type: Application
    Filed: November 4, 2020
    Publication date: February 18, 2021
    Inventors: Hiroshi IWATA, Toshiyuki NEDU, Yuta TAKAKUWA, Naoya OKADA, Ippei SATO, Naonori SHIBATA, Keiichi HASHIMOTO
  • Patent number: 10893750
    Abstract: A method for producing a seat core material that has a foamed molded substrate and a frame member embedded in a periphery thereof, which includes, as step (a), heating thermoplastic resin expanded beads in a mold cavity, in which the frame member has been disposed, to fusion-bond the expanded beads to each other and to obtain the foamed molded substrate with the frame member being embedded in the periphery thereof; and, as step (b), simultaneously with step (a) or after step (a), forming a void cavity S, S? in the foamed molded substrate at a position along and adjacent to the frame member. The void cavity S, S? has a size and shape that allows a relative displacement between the frame member and the foamed molded substrate when the foamed molded substrate shrinks after step (b).
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: January 19, 2021
    Assignee: JSP CORPORATION
    Inventors: Atsuo Takayama, Motoaki Ueguri, Keiichi Hashimoto
  • Patent number: 10807507
    Abstract: A seat core material of the present invention is a seat core material for vehicle including: a thermoplastic resin expanded bead article; and a frame member embedded in a peripheral edge portion of the expanded bead article. The expanded bead article has two or more lightening parts in an area from a center portion as seen in a front-back direction to a rear side. A through or non-through slit is provided in a continuous part between the lightening parts or an area in front of the continuous part over a distance of 100 mm or less along a vehicle-width direction of the expanded bead article. The slit is closed at both longitudinal ends.
    Type: Grant
    Filed: February 6, 2018
    Date of Patent: October 20, 2020
    Assignee: JSP CORPORATION
    Inventors: Keiichi Hashimoto, Katsunori Hisamatsu, Atsuo Takayama
  • Publication number: 20200303173
    Abstract: This sputtering cathode has a sputtering target having a tubular shape in which the cross-sectional shape thereof has a pair of long side sections facing each other, and an erosion surface facing inward. Using the sputtering target, while moving a body to be film-formed, which has a film formation region having a narrower width than the long side sections of the sputtering target, parallel to one end face of the sputtering target and at a constant speed in a direction perpendicular to the long side sections above a space surrounded by the sputtering target, discharge is performed such that a plasma circulating along the inner surface of the sputtering target is generated, and the inner surface of the long side sections of the sputtering target is sputtered by ions in the plasma generated by a sputtering gas to perform film formation in the film formation region of the body to be film-formed.
    Type: Application
    Filed: June 10, 2020
    Publication date: September 24, 2020
    Inventors: Hiroshi IWATA, Toshiyuki NEDU, Yuta TAKAKUWA, Naoya OKADA, Ippei SATO, Naonori SHIBATA, Keiichi HASHIMOTO
  • Publication number: 20200238870
    Abstract: A seat core material of the present invention is a seat core material for vehicle including a thermoplastic resin expanded bead article and a frame member embedded in a peripheral edge portion of the expanded bead article. The frame member includes a front frame part, a rear frame part, and two side frame parts interconnecting the front frame part and the rear frame part. Slits crossing the two side frame parts are formed along a longitudinal direction with continuous parts left intact outside the side frame parts on both ends of the expanded bead article. The slit penetrates or does not penetrate the expanded bead article in a thickness direction. The continuous parts are formed in a curved shape or a bent shape.
    Type: Application
    Filed: February 15, 2018
    Publication date: July 30, 2020
    Applicant: JSP CORPORATION
    Inventors: Atsuo TAKAYAMA, Keiichi HASHIMOTO, Katsunori HISAMATSU
  • Patent number: 10717370
    Abstract: There is provided a vehicle seat core member that is superior in terms of a dimensional accuracy as well as integrity of a thermoplastic resin expanded beads molded body and a frame member. A vehicle seat core member (100) is formed as an integrally molded article of a thermoplastic resin expanded beads molded body (10) and a frame member (20), the thermoplastic resin expanded beads molded body (10) is formed of thermoplastic resin expanded beads (30) having through holes (32), and a porosity of the thermoplastic resin expanded beads molded body (10) is 10 vol % or more and 40 vol % or less.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: July 21, 2020
    Assignee: JSP CORPORATION
    Inventors: Katsunori Hisamatsu, Atsuo Takayama, Keiichi Hashimoto
  • Patent number: 10692708
    Abstract: This sputtering cathode has a sputtering target having a tubular shape in which the cross-sectional shape thereof has a pair of long side sections facing each other, and an erosion surface facing inward. Using the sputtering target, while moving a body to be film-formed, which has a film formation region having a narrower width than the long side sections of the sputtering target, parallel to one end face of the sputtering target and at a constant speed in a direction perpendicular to the long side sections above a space surrounded by the sputtering target, discharge is performed such that a plasma circulating along the inner surface of the sputtering target is generated, and the inner surface of the long side sections of the sputtering target is sputtered by ions in the plasma generated by a sputtering gas to perform film formation in the film formation region of the body to be film-formed.
    Type: Grant
    Filed: March 8, 2019
    Date of Patent: June 23, 2020
    Assignee: KEIHIN RAMTECH CO., LTD.
    Inventors: Hiroshi Iwata, Toshiyuki Nedu, Yuta Takakuwa, Naoya Okada, Ippei Sato, Naonori Shibata, Keiichi Hashimoto
  • Patent number: 10631650
    Abstract: Provided is a core material of a seat cushion for a vehicle. The core material includes: a thermoplastic resin expanded beads molded article 2 that has a substantially rectangular shape in a top view, the rectangular shape having a long side and a short side; and an annular reinforcing member 3 that is insert-molded in the peripheral edge part of the expanded beads molded article. A missing part 4 is formed in the expanded beads molded article, the missing part passing through in the thickness direction. A slit 7 is formed in at least one corner of the lightening part, the slit being oriented outward from the expanded beads molded article from the vicinity of the corner part.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: April 28, 2020
    Assignee: JSP Corporation
    Inventors: Keiichi Hashimoto, Katsunori Hisamatsu
  • Publication number: 20200001760
    Abstract: A seat core material of the present invention is a seat core material for vehicle including: a thermoplastic resin expanded bead article; and a frame member embedded in a peripheral edge portion of the expanded bead article. The expanded bead article has two or more lightening parts in an area from a center portion as seen in a front-back direction to a rear side. A through or non-through slit is provided in a continuous part between the lightening parts or an area in front of the continuous part over a distance of 100 mm or less along a vehicle-width direction of the expanded bead article. The slit is closed at both longitudinal ends.
    Type: Application
    Filed: February 6, 2018
    Publication date: January 2, 2020
    Applicant: JSP CORPORATION
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU, Atsuo TAKAYAMA
  • Publication number: 20200000235
    Abstract: Provided is a core material of a seat cushion for a vehicle. The core material includes: a thermoplastic resin expanded beads molded article 2 that has a substantially rectangular shape in a top view, the rectangular shape having a long side and a short side; and an annular reinforcing member 3 that is insert-molded in the peripheral edge part of the expanded beads molded article. A missing part 4 is formed in the expanded beads molded article, the missing part passing through in the thickness direction. A slit 7 is formed in at least one corner of the lightening part, the slit being oriented outward from the expanded beads molded article from the vicinity of the corner part.
    Type: Application
    Filed: February 26, 2018
    Publication date: January 2, 2020
    Applicant: JSP Corporation
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU
  • Publication number: 20190350365
    Abstract: A seat core material having reduced deformation, extremely excellent dimensional accuracy, sense of unity, and strength is thus provided. The frame member and the foamed particle molding are integrated in the seat core material.
    Type: Application
    Filed: December 27, 2017
    Publication date: November 21, 2019
    Applicant: JSP CORPORATION
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU, Atsuo TAKAYAMA
  • Patent number: 10391911
    Abstract: A composite seat core material is configured from: a base portion that is formed by fusing thermoplastic resin foamed particles having no through-hole to each other; and a connecting portion that is provided on the upper side of the base portion, and is formed by fusing foamed particles having through-holes to each other, the connecting portion having interconnected void spaces that communicates with the outside. With the outer surface of the connection portion partially exposed at the top surface of the composite seat core material, the base portion and the connecting portion are fixed and integrated with each other. A seat member is formed by laminating a polyurethane foam pad on the top surface of the composite seat core material.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: August 27, 2019
    Assignee: JSP CORPORATION
    Inventors: Atsuo Takayama, Keiichi Hashimoto, Motoaki Ueguri
  • Publication number: 20190203346
    Abstract: This sputtering cathode has a sputtering target having a tubular shape in which the cross-sectional shape thereof has a pair of long side sections facing each other, and an erosion surface facing inward. Using the sputtering target, while moving a body to be film-formed, which has a film formation region having a narrower width than the long side sections of the sputtering target, parallel to one end face of the sputtering target and at a constant speed in a direction perpendicular to the long side sections above a space surrounded by the sputtering target, discharge is performed such that a plasma circulating along the inner surface of the sputtering target is generated, and the inner surface of the long side sections of the sputtering target is sputtered by ions in the plasma generated by a sputtering gas to perform film formation in the film formation region of the body to be film-formed.
    Type: Application
    Filed: March 8, 2019
    Publication date: July 4, 2019
    Inventors: Hiroshi IWATA, Toshiyuki NEDU, Yuta TAKAKUWA, Naoya OKADA, Ippei SATO, Naonori SHIBATA, Keiichi HASHIMOTO
  • Patent number: 10195966
    Abstract: A seat core member of a seat portion provided with the seat core member made of a hard synthetic resin foam and a cushion layer made of a soft synthetic resin foam and covering the seat core member is provided, and the seat core member includes a plurality of ridges extending in a rising direction of the seat core member in a rising portion of the seat core member being in contact with the cushion layer and opposing to calves of a body is formed.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: February 5, 2019
    Assignee: JSP Corporation
    Inventors: Motoaki Ueguri, Atsuo Takayama, Keiichi Hashimoto
  • Publication number: 20190014907
    Abstract: There is provided a vehicle seat core member that is superior in terms of a dimensional accuracy as well as integrity of a thermoplastic resin expanded beads molded body and a frame member. A vehicle seat core member (100) is formed as an integrally molded article of a thermoplastic resin expanded beads molded body (10) and a frame member (20), the thermoplastic resin expanded beads molded body (10) is formed of thermoplastic resin expanded beads (30) having through holes (32), and a porosity of the thermoplastic resin expanded beads molded body (10) is 10 vol % or more and 40 vol % or less.
    Type: Application
    Filed: February 3, 2017
    Publication date: January 17, 2019
    Applicant: JSP CORPORATION
    Inventors: Katsunori HISAMATSU, Atsuo TAKAYAMA, Keiichi HASHIMOTO