Patents by Inventor Keiji Usami

Keiji Usami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7172807
    Abstract: The surface-coated member 1 is constituted by coating the surface of the base body 2, made of such a material as cemented carbide or cermet, with the hard coating layer 3 that comprises at least one TiCN layer 4 and the Al2O3 layer 6 formed on the surface of the TiCN layer 4, wherein the TiCN layer 4 is constituted from stringer-like TiCN crystal grown in a direction perpendicular to the base body 2 and mean crystal width w1 of the TiCN layer 4 on the Al2O3 layer 6 side is made larger than mean crystal width w2 on the base body 2 side. This surface-coated member, as a cutting tool, shows excellent breakage resistance and high wear resistance with a long service life, where strong adhesion force of the hard coating layer can be maintained without experiencing peel-off between the TiCN layer and the Al2O3 layer even in cutting operations under harsh cutting conditions, such as intermittent cutting operation where the cutting edge is subject to strong impact.
    Type: Grant
    Filed: February 17, 2004
    Date of Patent: February 6, 2007
    Assignee: Kyocera Corporation
    Inventors: Tsuyoshi Fukano, Keiji Usami, Hiroki Ishii, Takahito Tanibuchi
  • Patent number: 7018726
    Abstract: There is provided a cemented carbide comprising a hard phase component which comprises a tungsten carbide (WC) and at least one selected from carbides, nitrides and carbonitrides of metals of the groups 4a, 5a and 6a in the periodic table; and a binder phase component comprising at least one of iron-group metals, wherein the surface region of the cemented carbide has 90–98% of the minimum hardness as compared with internal hardness, thereby having high hardness and toughness which is suitable to using as a cutting tool.
    Type: Grant
    Filed: August 12, 2004
    Date of Patent: March 28, 2006
    Assignee: Kyocera Corporation
    Inventors: Keiji Usami, Daisuke Shibata, Hiroshi Ohata
  • Publication number: 20050014030
    Abstract: There is provided a cemented carbide comprising a hard phase component which comprises a tungsten carbide (WC) and at least one selected from carbides, nitrides and carbonitrides of metals of the groups 4a, 5a and 6a in the periodic table; and a binder phase component comprising at least one of iron-group metals, wherein the surface region of the cemented carbide has 90-98% of the minimum hardness as compared with internal hardness, thereby having high hardness and toughness which is suitable to using as a cutting tool.
    Type: Application
    Filed: August 12, 2004
    Publication date: January 20, 2005
    Inventors: Keiji Usami, Daisuke Shibata, Hiroshi Ohata
  • Patent number: 6797369
    Abstract: There is provided a cemented carbide comprising a hard phase component which comprises a tungsten carbide (WC) and at least one selected from carbides, nitrides and carbonitrides of metals of the groups 4a, 5a and 6a in the periodic table; and a binder phase component comprising at least one of iron-group metals, wherein the surface region of the cemented carbide has 90-98% of the minimum hardness as compared with internal hardness, thereby having high hardness and toughness which is suitable to using as a cutting tool.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: September 28, 2004
    Assignee: Kyocera Corporation
    Inventors: Keiji Usami, Daisuke Shibata, Hiroshi Ohata
  • Publication number: 20040161639
    Abstract: The surface-coated member 1 is constituted by coating the surface of the base body 2, made of such a material as cemented carbide or cermet, with the hard coating layer 3 that comprises at least one TiCN layer 4 and the Al2O3 layer 6 formed on the surface of the TiCN layer 4, wherein the TiCN layer 4 is constituted from stringer-like TiCN crystal grown in a direction perpendicular to the base body 2 and mean crystal width w1 of the TiCN layer 4 on the Al2O3 layer 6 side is made larger than mean crystal width w2 on the base body 2 side. This surface-coated member, as a cutting tool, shows excellent breakage resistance and high wear resistance with a long service life, where strong adhesion force of the hard coating layer can be maintained without experiencing peel-off between the TiCN layer and the Al2O3 layer even in cutting operations under harsh cutting conditions, such as intermittent cutting operation where the cutting edge is subject to strong impact.
    Type: Application
    Filed: February 17, 2004
    Publication date: August 19, 2004
    Applicant: KYOCERA CORPORATION
    Inventors: Tsuyoshi Fukano, Keiji Usami, Hiroki Ishii, Takahito Tanibuchi
  • Publication number: 20030129456
    Abstract: There is provided a cemented carbide comprising a hard phase component which comprises a tungsten carbide (WC) and at least one selected from carbides, nitrides and carbonitrides of metals of the groups 4a, 5a and 6a in the periodic table; and a binder phase component comprising at least one of iron-group metals, wherein the surface region of the cemented carbide has 90-98% of the minimum hardness as compared with internal hardness, thereby having high hardness and toughness which is suitable to using as a cutting tool.
    Type: Application
    Filed: September 26, 2002
    Publication date: July 10, 2003
    Inventors: Keiji Usami, Daisuke Shibata, Hiroshi Ohata