Patents by Inventor Keisuke Inose

Keisuke Inose has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10472498
    Abstract: A molded article includes 10 to 40% by mass of reinforcing fibers (A); and 60 to 90% by mass of a matrix resin (B) mainly including a polyarylene sulfide, the molded article satisfying conditions (I) to (IV) and having a tensile strength of 240 MPa or more in a main orientation direction of the reinforcing fibers (A) in the molded article: (I) strand tensile strength of the reinforcing fibers (A) is 1.5 to 5.5 OPa; (II) number average fiber length of the reinforcing fibers (A) in the molded article is 0.4 mm or more and less than 0.6 mm; (III) tensile elongation of the matrix resin (B) is 1.5 to 10%; and (IV) interfacial shear strength between the reinforcing fibers (A) and the matrix resin (B) is 20 MPa or more.
    Type: Grant
    Filed: January 17, 2018
    Date of Patent: November 12, 2019
    Assignee: Toray Industries, Inc.
    Inventors: Naokichi Imai, Kentaro Sano, Keisuke Inose
  • Patent number: 10308775
    Abstract: A fiber-reinforced resin composition includes a polyarylene sulfide (A), a carbodiimide compound (B) and carbon fibers (C) in specific blending amounts and in which the carbon fibers (C) are surface-treated with a sizing agent (D), the carbodiimide compound (B) is an aliphatic carbodiimide compound, and the sizing agent (D) is a compound having three or more specific functional groups in one molecule; and a fiber-reinforced composite material includes a thermoplastic resin (A?), an adhesive compound (B?) and reinforcing fibers (C?) and in which the adhesive compound (B?) is a compound having two or more specific structures in one molecule, the thermoplastic resin (A?) is a thermoplastic resin containing an element other than carbon in a repeating unit structure of a main chain, and an abundance ratio Rb of the adhesive compound (B?) is 1.2 or more.
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: June 4, 2019
    Assignee: Toray Industries Inc.
    Inventors: Naokichi Imai, Keisuke Inose, Kentaro Sano, Atsuki Tsuchiya
  • Patent number: 10093802
    Abstract: A molding material includes 5 to 50 parts by mass of reinforcing fibers (A) with a sizing agent (s) deposited thereon, 1 to 20 parts by mass of a component (B) containing a polycarbodiimide compound (B-1) that is liquid at 50° C., and 30 to 94 parts by mass of a thermoplastic resin (C) containing an element other than carbon in the repeating unit structure of the main chain, based on 100 parts by mass of the total of the components (A) to (C), wherein the molding material is a composite in which a composite fiber bundle (D) with the component (A) impregnated with the component (B) is covered with the component (C).
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: October 9, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Kentaro Sano, Keisuke Inose, Naokichi Imai, Atsuki Tsuchiya
  • Patent number: 10017613
    Abstract: A carbon fiber-reinforced polyarylene sulfide has both dynamic characteristics and molding cycle characteristics and can be produced with high productivity by preparing a polycarbodiimide-modified polyarylene sulfide using a polyarylene sulfide and a polycarbodiimide as raw materials, then melting the resulting polycarbodiimide-modified polyarylene sulfide, and combining the polycarbodiimide-modified polyarylene sulfide with carbon fibers at a specific ratio to produce a composite.
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: July 10, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Naokichi Imai, Kentaro Sano, Keisuke Inose
  • Publication number: 20180142083
    Abstract: A molded article includes 10 to 40% by mass of reinforcing fibers (A); and 60 to 90% by mass of a matrix resin (B) mainly including a polyarylene sulfide, the molded article satisfying conditions (I) to (IV) and having a tensile strength of 240 MPa or more in a main orientation direction of the reinforcing fibers (A) in the molded article: (I) strand tensile strength of the reinforcing fibers (A) is 1.5 to 5.5 OPa; (II) number average fiber length of the reinforcing fibers (A) in the molded article is 0.4 mm or more and less than 0.6 mm; (III) tensile elongation of the matrix resin (B) is 1.5 to 10%; and (IV) interfacial shear strength between the reinforcing fibers (A) and the matrix resin (B) is 20 MPa or more.
    Type: Application
    Filed: January 17, 2018
    Publication date: May 24, 2018
    Inventors: Naokichi Imai, Kentaro Sano, Keisuke Inose
  • Patent number: 9902840
    Abstract: A molded article includes 10 to 40% by mass of reinforcing fibers (A); and 60 to 90% by mass of a matrix resin (B) mainly including a polyarylene sulfide, the molded article satisfying conditions (I) to (IV) and having a tensile strength of 240 MPa or more in a main orientation direction of the reinforcing fibers (A) in the molded article, wherein (I) strand tensile strength of the reinforcing fibers (A) is 1.5 to 5.5 GPa, (II) number average fiber length of the reinforcing fibers (A) is 0.4 to 10 mm, (III) tensile elongation of the matrix resin (B) is 1.5 to 10%, and (IV) interfacial shear strength between the reinforcing fibers (A) and the matrix resin (B) is 20 MPa or more.
    Type: Grant
    Filed: October 24, 2014
    Date of Patent: February 27, 2018
    Assignee: Toray Industries, Inc.
    Inventors: Naokichi Imai, Kentaro Sano, Keisuke Inose
  • Publication number: 20160272814
    Abstract: A molding material includes 5 to 50 parts by mass of reinforcing fibers (A) with a sizing agent (s) deposited thereon, 1 to 20 parts by mass of a component (B) containing a polycarbodiimide compound (B-1) that is liquid at 50° C., and 30 to 94 parts by mass of a thermoplastic resin (C) containing an element other than carbon in the repeating unit structure of the main chain, based on 100 parts by mass of the total of the components (A) to (C), wherein the molding material is a composite in which a composite fiber bundle (D) with the component (A) impregnated with the component (B) is covered with the component (C).
    Type: Application
    Filed: October 24, 2014
    Publication date: September 22, 2016
    Inventors: Kentaro Sano, Keisuke Inose, Naokichi Imai, Atsuki Tsuchiya
  • Publication number: 20160264740
    Abstract: A fiber-reinforced resin composition includes a polyarylene sulfide (A), a carbodiimide compound (B) and carbon fibers (C) in specific blending amounts and in which the carbon fibers (C) are surface-treated with a sizing agent (D), the carbodiimide compound (B) is an aliphatic carbodiimide compound, and the sizing agent (D) is a compound having three or more specific functional groups in one molecule; and a fiber-reinforced composite material includes a thermoplastic resin (A?), an adhesive compound (B?) and reinforcing fibers (C?) and in which the adhesive compound (B?) is a compound having two or more specific structures in one molecule, the thermoplastic resin (A?) is a thermoplastic resin containing an element other than carbon in a repeating unit structure of a main chain, and an abundance ratio Rb of the adhesive compound (B?) is 1.2 or more.
    Type: Application
    Filed: October 24, 2014
    Publication date: September 15, 2016
    Inventors: Naokichi Imai, Keisuke Inose, Kentaro Sano, Atsuki Tsuchiya
  • Publication number: 20160257793
    Abstract: A carbon fiber-reinforced polyarylene sulfide has both dynamic characteristics and molding cycle characteristics and can be produced with high productivity by preparing a polycarbodiimide-modified polyarylene sulfide using a polyarylene sulfide and a polycarbodiimide as raw materials, then melting the resulting polycarbodiimide-modified polyarylene sulfide, and combining the polycarbodiimide-modified polyarylene sulfide with carbon fibers at a specific ratio to produce a composite.
    Type: Application
    Filed: October 24, 2014
    Publication date: September 8, 2016
    Inventors: Naokichi Imai, Kentaro Sano, Keisuke Inose
  • Publication number: 20160251498
    Abstract: A molded article includes 10 to 40% by mass of reinforcing fibers (A); and 60 to 90% by mass of a matrix resin (B) mainly including a polyarylene sulfide, the molded article satisfying conditions (I) to (IV) and having a tensile strength of 240 MPa or more in a main orientation direction of the reinforcing fibers (A) in the molded article, wherein (I) strand tensile strength of the reinforcing fibers (A) is 1.5 to 5.5 GPa, (II) number average fiber length of the reinforcing fibers (A) is 0.4 to 10 mm, (III) tensile elongation of the matrix resin (B) is 1.5 to 10%, and (IV) interfacial shear strength between the reinforcing fibers (A) and the matrix resin (B) is 20 MPa or more.
    Type: Application
    Filed: October 24, 2014
    Publication date: September 1, 2016
    Inventors: Naokichi Imai, Kentaro Sano, Keisuke Inose