Patents by Inventor Keita Muneuchi
Keita Muneuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12315661Abstract: A magnetic compact includes first magnetic particles, second magnetic particles with larger particle sizes than the first magnetic particles, and a resin. The area ratios calculated for multiple regions of the magnetic compact have a standard deviation of 0.40 or less, where area ratio=(total area of first magnetic particles)/(total area of second magnetic particles).Type: GrantFiled: September 27, 2021Date of Patent: May 27, 2025Assignee: Murata Manufacturing Co., Ltd.Inventors: Keiichi Ishida, Keita Muneuchi, Nobuyuki Fujisawa, Yoshinobu Kimura, Yoshihiko Hattori
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Patent number: 11919084Abstract: An electronic component includes an element body made of a composite material of a resin material and metal powder. A plurality of particles of the metal powder are exposed from the resin material and make contact with one another on the outer surface of the element.Type: GrantFiled: August 18, 2022Date of Patent: March 5, 2024Assignee: Murata Manufacturing Co., Ltd.Inventors: Keita Muneuchi, Eiji Iso, Isao Ida, Kenichi Araki, Noriko Shimizu, Takashi Tomohiro
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Publication number: 20240071676Abstract: An inductor includes a base body including a coil conductor and a core in which the coil conductor is embedded. The coil conductor includes a wound band-shaped conductive wire. The core contains soft magnetic particles and a resin. The base body is rectangular-parallelepiped-shaped and includes a pair of principal faces that are opposite to each other, a pair of end faces that are opposite to each other and adjacent to the principal faces, and a pair of side faces that are opposite to each other and adjacent to the principal faces. A base-body protection layer is on a surface of the base body. The coil conductor includes a wound section and extended sections extending from the wound section. The extended sections have surfaces exposed on the surface of the base body at respective exposed portions on each of which a metal layer that is an outer electrode is formed.Type: ApplicationFiled: August 7, 2023Publication date: February 29, 2024Applicant: Murata Manufacturing Co., Ltd.Inventors: Keita MUNEUCHI, Hideaki OOI, Yoshiharu SATOU
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Publication number: 20240071671Abstract: An inductor includes a base body including a coil conductor and a core in which the coil conductor is embedded. The coil conductor includes a wound section in which a conductive wire is wound. The base body is substantially rectangular-parallelepiped-shaped and includes a pair of principal faces that are opposite to each other, a pair of side faces that are opposite to each other and adjacent to the principal faces, and two end faces that are opposite to each other and adjacent to the principal and side faces. Two extended sections extend from respective ones of two extending points on an outer periphery of the wound section. The two extended sections include respective transition portions and respective exposed portions, the transition portions connect the extending points to exposed points exposed on the two end faces of the base body, and the exposed portions are exposed on the end faces.Type: ApplicationFiled: August 7, 2023Publication date: February 29, 2024Applicant: Murata Manufacturing Co., Ltd.Inventors: Keita MUNEUCHI, Masayoshi MIYAKAWA, Takehiro YAWATA
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Publication number: 20240071677Abstract: An inductor includes a base body including a coil conductor and a core in which the coil conductor is embedded. The coil conductor includes a wound band-shaped conductive wire, and the core contains magnetic particles and a resin. The band-shaped conductive wire has a cross-sectional shape including principal faces that are parallel to each other and end faces that connect the principal faces to each other. The coil conductor is formed by winding the band-shaped conductive wire having a covering layer including an insulating layer and a fusion layer. The insulating layer covers a surface of the band-shaped conductive wire. The fusion layer covers the insulating layer. A recess defined by the insulating layer is in an end face of a wound section, in which the band-shaped conductive wire is wound, in an axial direction, and is at least partially filled with a resin of the fusion layer.Type: ApplicationFiled: August 7, 2023Publication date: February 29, 2024Applicant: Murata Manufacturing Co., Ltd.Inventors: Keita MUNEUCHI, Takehiro YAWATA
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Publication number: 20230191484Abstract: A coil component includes a body that is made of a composite material containing a resin material and metal powder, a coil conductor which is provided in the body and an end portion of which is exposed on an end face of the body, and a metal film that is provided on an outer surface of the body and that is electrically connected to the coil conductor on the end face in the outer surface. The outer surface of the body has a contact area that is in contact with the metal film. Multiple particles of the metal powder escape from the resin material and are in contact with each other in the contact area of the body.Type: ApplicationFiled: February 14, 2023Publication date: June 22, 2023Applicant: Murata Manufacturing Co., Ltd.Inventors: Takashi TOMOHIRO, Noriko SHIMIZU, Kenichi ARAKI, Eiji ISO, Keita MUNEUCHI, Isao IDA
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Patent number: 11615903Abstract: A coil component includes a body that is made of a composite material containing a resin material and metal powder, a coil conductor which is provided in the body and an end portion of which is exposed on an end face of the body, and a metal film that is provided on an outer surface of the body and that is electrically connected to the coil conductor on the end face in the outer surface. The outer surface of the body has a contact area that is in contact with the metal film. Multiple particles of the metal powder escape from the resin material and are in contact with each other in the contact area of the body.Type: GrantFiled: April 30, 2018Date of Patent: March 28, 2023Assignee: Murata Manufacturing Co., Ltd.Inventors: Takashi Tomohiro, Noriko Shimizu, Kenichi Araki, Eiji Iso, Keita Muneuchi, Isao Ida
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Publication number: 20220392694Abstract: A surface-mount inductor comprises a molded body containing a metal magnetic powder; at least one coil buried in the molded body such that lead-out end parts at both ends of the coil are at least partially exposed on a surface of the molded body; and an external terminal formed over an exposed surface of each of the lead-out end parts. A metal magnetic powder exposed portion is formed at least around the exposed surface. The external terminal at least includes a first plating layer formed over the metal magnetic powder exposed portion and the exposed surface of the lead-out end part, and a conductive paste layer formed on the first plating layer and made of a solidified conductive paste. Consequently, the surface mount inductor comprises an external terminal having high connection reliability.Type: ApplicationFiled: August 16, 2022Publication date: December 8, 2022Applicant: Murata Manufacturing Co., Ltd.Inventor: Keita MUNEUCHI
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Publication number: 20220392687Abstract: An electronic component includes an element body made of a composite material of a resin material and metal powder.Type: ApplicationFiled: August 18, 2022Publication date: December 8, 2022Applicant: Murata Manufacturing Co., Ltd.Inventors: Keita MUNEUCHI, Eiji ISO, Isao IDA, Kenichi ARAKI, Noriko SHIMIZU, Takashi TOMOHIRO
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Patent number: 11488760Abstract: An electronic component includes an element body made of a composite material of a resin material and metal powder. A plurality of particles of the metal powder are exposed from the resin material and make contact with one another on the outer surface of the element.Type: GrantFiled: April 30, 2018Date of Patent: November 1, 2022Assignee: Murata Manufacturing Co., Ltd.Inventors: Keita Muneuchi, Eiji Iso, Isao Ida, Kenichi Araki, Noriko Shimizu, Takashi Tomohiro
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Patent number: 11456114Abstract: A surface-mount inductor comprises a molded body containing a metal magnetic powder; at least one coil buried in the molded body such that lead-out end parts at both ends of the coil are at least partially exposed on a surface of the molded body; and an external terminal formed over an exposed surface of each of the lead-out end parts. A metal magnetic powder exposed portion is formed at least around the exposed surface. The external terminal at least includes a first plating layer formed over the metal magnetic powder exposed portion and the exposed surface of the lead-out end part, and a conductive paste layer formed on the first plating layer and made of a solidified conductive paste. Consequently, the surface mount inductor comprises an external terminal having high connection reliability.Type: GrantFiled: June 26, 2018Date of Patent: September 27, 2022Assignee: Murata Manufacturing Co., Ltd.Inventor: Keita Muneuchi
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Publication number: 20220102052Abstract: A magnetic powder contains first magnetic particles, second magnetic particles having a particle size larger than a particle size of the first magnetic particles, and resin. At least one portion of each of the second magnetic particles is covered by the resin and the first magnetic particles. Coverage (L1/L2)?0.42 holds, where L1 is a sum of particle sizes of the first magnetic particles covering the second magnetic particle and L2 is a perimeter of the second magnetic particle.Type: ApplicationFiled: September 27, 2021Publication date: March 31, 2022Applicant: Murata Manufacturing Co., Ltd.Inventors: Keiichi ISHIDA, Yoshinobu KIMURA, Yoshihiko HATTORI, Keita MUNEUCHI, Nobuyuki FUJISAWA
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Publication number: 20220102036Abstract: A magnetic compact includes first magnetic particles, second magnetic particles with larger particle sizes than the first magnetic particles, and a resin. The area ratios calculated for multiple regions of the magnetic compact have a standard deviation of 0.40 or less, where area ratio=(total area of first magnetic particles)/(total area of second magnetic particles).Type: ApplicationFiled: September 27, 2021Publication date: March 31, 2022Applicant: Murata Manufacturing Co., Ltd.Inventors: Keiichi ISHIDA, Keita MUNEUCHI, Nobuyuki FUJISAWA, Yoshinobu KIMURA, Yoshihiko HATTORI
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Publication number: 20210241963Abstract: A surface mounted inductor is equipped with a coil formed by winding a conductive wire, and a formed body in which the coil is sealed with a sealing material that mainly contains metal magnetic powder and a resin. The coil is embedded so that surfaces of lead-out ends are exposed on surfaces of the formed body. The resin at portions of surfaces of the formed body where external terminals are formed is removed, and the metal magnetic powder and a plating layer forming the external terminals are joined to each other, thereby connecting the external terminals and the lead-out ends of the coil.Type: ApplicationFiled: April 20, 2021Publication date: August 5, 2021Applicant: Murata Manufacturing Co., Ltd.Inventor: Keita MUNEUCHI
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Patent number: 11011296Abstract: A surface mounted inductor is equipped with a coil formed by winding a conductive wire, and a formed body in which the coil is sealed with a sealing material that mainly contains metal magnetic powder and a resin. The coil is embedded so that surfaces of lead-out ends are exposed on surfaces of the formed body. The resin at portions of surfaces of the formed body where external terminals are formed is removed, and the metal magnetic powder and a plating layer forming the external terminals are joined to each other, thereby connecting the external terminals and the lead-out ends of the coil.Type: GrantFiled: March 1, 2017Date of Patent: May 18, 2021Assignee: Murata Manufacturing Co., Ltd.Inventor: Keita Muneuchi
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Patent number: 10692644Abstract: An electronic component includes at least one coil including a winding part and lead-out end parts at both ends thereof, and a magnetic molded body having a mounting surface with the coil incorporated therein. The lead-out end parts are led out toward the mounting surface such that end surfaces of the lead-out end parts are arranged on the same plane as the mounting surface.Type: GrantFiled: December 13, 2017Date of Patent: June 23, 2020Assignee: Murata Manufacturing Co., Ltd.Inventors: Keita Muneuchi, Eiji Iso
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Patent number: 10262793Abstract: A manufacturing method of a surface mounted inductor involves using a coil and a tablet in a molding die. The coil is placed on the tablet. The coil and the tablet are arranged in the molding die and pressurized and compressed to the size of the cavity in the molding die at a first temperature. The coil and the tablet are pressurized in the molding die at a second temperature higher than the first temperature to form a formed body incorporating the coil.Type: GrantFiled: January 17, 2017Date of Patent: April 16, 2019Assignee: Murata Manufacturing Co., Ltd.Inventors: Keita Muneuchi, Makoto Murakami
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Publication number: 20180308628Abstract: A surface-mount inductor comprises a molded body containing a metal magnetic powder; at least one coil buried in the molded body such that lead-out end parts at both ends of the coil are at least partially exposed on a surface of the molded body; and an external terminal formed over an exposed surface of each of the lead-out end parts. A metal magnetic powder exposed portion is formed at least around the exposed surface. The external terminal at least includes a first plating layer formed over the metal magnetic powder exposed portion and the exposed surface of the lead-out end part, and a conductive paste layer formed on the first plating layer and made of a solidified conductive paste. Consequently, the surface mount inductor comprises an external terminal having high connection reliability.Type: ApplicationFiled: June 26, 2018Publication date: October 25, 2018Applicant: Murata Manufacturing Co., Ltd.Inventor: Keita MUNEUCHI
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Publication number: 20180247764Abstract: An electronic component includes an element body made of a composite material of a resin material and metal powder.Type: ApplicationFiled: April 30, 2018Publication date: August 30, 2018Applicant: Murata Manufacturing Co., Ltd.Inventors: Keita MUNEUCHI, Eiji ISO, Isao IDA, Kenichi ARAKI, Noriko SHIMIZU, Takashi TOMOHIRO
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Publication number: 20180247747Abstract: A coil component includes a body that is made of a composite material containing a resin material and metal powder, a coil conductor which is provided in the body and an end portion of which is exposed on an end face of the body, and a metal film that is provided on an outer surface of the body and that is electrically connected to the coil conductor on the end face in the outer surface. The outer surface of the body has a contact area that is in contact with the metal film. Multiple particles of the metal powder escape from the resin material and are in contact with each other in the contact area of the body.Type: ApplicationFiled: April 30, 2018Publication date: August 30, 2018Applicant: Murata Manufacturing Co., Ltd.Inventors: Takashi TOMOHIRO, Noriko SHIMIZU, Kenichi ARAKI, Eiji ISO, Keita MUNEUCHI, Isao IDA