Patents by Inventor Keitaro Otsuki

Keitaro Otsuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130130106
    Abstract: To provide an active material from which a sufficient discharge capacity is obtained, an electrode containing the active material, a lithium secondary battery including the electrode, and a method for making an active material. A method for making an active material includes a temperature elevation step of heating a mixture containing a lithium source, a pentavalent vanadium source, a phosphoric acid source, water, and a reductant in a hermetically sealed container at a temperature elevation rate T1 from 25° C. to 110° C. and then at a temperature elevation rate T2 from 110° C. to a designated temperature of 200° C. or more, in which T1>T2; T1=0.5 to 10° C./min; and T2=0.1 to 2.2° C./min.
    Type: Application
    Filed: July 12, 2011
    Publication date: May 23, 2013
    Applicant: TDK CORPORATION
    Inventors: Atsushi Sano, Keitaro Otsuki, Kouji Tokita, Tomohiko Kato, Akiji Higuchi
  • Patent number: 8445135
    Abstract: The present invention provides a method of manufacturing an active material comprising both ?-LiVOPO4 and ?-LiVOPO4. The method of manufacturing an active material in accordance with the present invention comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, and water and having a pH greater 7 but smaller than 12.7; and a firing step of firing the mixture after being heated under pressure in the hydrothermal synthesis step.
    Type: Grant
    Filed: March 12, 2010
    Date of Patent: May 21, 2013
    Assignee: TDK Corporation
    Inventors: Atsushi Sano, Keitaro Otsuki, Yosuke Miyaki, Takeshi Takahashi, Tohru Inoue, Akiji Higuchi
  • Patent number: 8142750
    Abstract: The present invention provides a method of manufacturing an active material which can form an electrochemical device excellent in discharge capacity. The method of manufacturing an active material in accordance with the present invention comprises a hydrothermal synthesis step of heating a mixture including a lithium compound, a metal compound containing one species selected from the group consisting of Fe, Mn, Co, Ni, and V, a phosphorus compound, and water within a reactor while keeping an internal pressure of the reactor at 0.3 MPa or lower by ventilating the inside of the reactor to the outside, and closing the reactor at a time when the temperature of the mixture reaches 100 to 150° C.; and a firing step of firing the mixture after the hydrothermal synthesis step.
    Type: Grant
    Filed: March 12, 2010
    Date of Patent: March 27, 2012
    Assignee: TDK Corporation
    Inventors: Atsushi Sano, Keitaro Otsuki, Yosuke Miyaki, Takeshi Takahashi, Akiji Higuchi
  • Publication number: 20110311868
    Abstract: The method of manufacturing an active material in accordance with the first aspect of the invention yields an active material containing LiVOPO4 capable of improving the cycle characteristic of a battery. Methods of manufacturing active materials in accordance with the second, third, and fourth aspects of the present invention yield active materials containing LiVOPO4 capable of improving the discharge capacity of a battery.
    Type: Application
    Filed: June 15, 2011
    Publication date: December 22, 2011
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Kouji TOKITA, Tomohiko KATO, Akiji HIGUCHI
  • Publication number: 20110072649
    Abstract: The first aspect of the present invention provides a method of manufacturing an active material capable of improving the discharge capacity of a lithium-ion secondary battery. The method of manufacturing an active material in accordance with the first aspect of the present invention comprises the steps of heating a phosphate source, a vanadium source, and water so as to form an intermediate containing phosphorus and vanadium and having a specific surface area of at least 0.1 m2/g but less than 25 m2/g; and heating the intermediate, a water-soluble lithium salt, and water. The second aspect of the present invention provides a method of manufacturing an active material capable of improving the rate characteristic of a lithium-ion secondary battery.
    Type: Application
    Filed: September 22, 2010
    Publication date: March 31, 2011
    Applicant: TDK CORPORATION
    Inventors: Kouji TOKITA, Keitaro OTSUKI, Atsushi SANO
  • Publication number: 20110052995
    Abstract: A method for manufacturing an active material comprising: a hydrothermal synthesis step of heating under pressure, a mixture containing a lithium source, a vanadium source, a phosphoric acid source, water and a water-soluble polymer having a weight average molecular weight of from 200 to 100,000, wherein the ratio of the total mole number of repeating units of the whole water-soluble polymer to the mole number of the vanadium atoms is from 0.02 to 1.0, to produce a precursor of LiVOPO4 having a ?-type crystal structure; and a firing step of heating the precursor of LiVOPO4 having a ?-type crystal structure to obtain LiVOPO4 having a ?-type crystal structure.
    Type: Application
    Filed: August 25, 2010
    Publication date: March 3, 2011
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yosuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
  • Publication number: 20110052992
    Abstract: An active material which can improve the discharge capacity of a lithium-ion secondary battery is provided. The active material of the present invention contains a rod-shaped particle group having a ?-type crystal structure of LiVOPO4. The particle group has an average minor axis length S of 1 to 5 ?m, an average major axis length L of 2 to 20 ?m, and L/S of 2 to 10.
    Type: Application
    Filed: August 13, 2010
    Publication date: March 3, 2011
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yosuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
  • Publication number: 20110052473
    Abstract: Methods of manufacturing an active material capable of improving the discharge capacity of a lithium-ion secondary battery are provided. The first method of manufacturing an active material comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, water, and a reducing agent to 100 to 195° C. under pressure; and a heat treatment step of heating the mixture to 500 to 700° C. after the hydrothermal synthesis step. The hydrothermal synthesis step adjusts the ratio [P]/[V] of the number of moles of phosphorus [P] contained in the mixture before heating to the number of moles of vanadium [V] contained in the mixture before heating to 0.9 to 1.2. The second method of manufacturing an active material comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, water, and a reducing agent to 200 to 300° C.
    Type: Application
    Filed: August 11, 2010
    Publication date: March 3, 2011
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yosuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
  • Publication number: 20100304217
    Abstract: The present invention provides an active material which can increase the discharge capacity of a lithium-ion secondary battery as compared with the case using conventional LiMnPO4 as a positive electrode active material. The active material in accordance with the present invention contains a crystallite of LiMnPO4, the crystallite having a size of 20 to 93 nm in a direction perpendicular to a (060) plane thereof.
    Type: Application
    Filed: May 21, 2010
    Publication date: December 2, 2010
    Applicant: TDK CORPORATION
    Inventors: Hisashi Suzuki, Keitaro Otsuki, Masayoshi Hirano
  • Publication number: 20100233545
    Abstract: The first aspect of the invention provides a method of manufacturing an active material capable of selectively synthesizing ?-LiVOPO4. The method of manufacturing an active material in accordance with the first aspect comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, and water and having a pH of 7 or less; and a firing step of firing the mixture after being heated under pressure in the hydrothermal synthesis step. The second aspect of the invention provides an active material capable of attaining a sufficient discharge capacity at a high discharge current density, an electrode containing the same, and a lithium-ion secondary battery containing the electrode.
    Type: Application
    Filed: March 12, 2010
    Publication date: September 16, 2010
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
  • Publication number: 20100233544
    Abstract: The present invention provides a method of manufacturing an active material comprising both ?-LiVOPO4 and ?-LiVOPO4. The method of manufacturing an active material in accordance with the present invention comprises a hydrothermal synthesis step of heating a mixture containing a lithium source, a phosphate source, a vanadium source, and water and having a pH greater 7 but smaller than 12.7; and a firing step of firing the mixture after being heated under pressure in the hydrothermal synthesis step.
    Type: Application
    Filed: March 12, 2010
    Publication date: September 16, 2010
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Tohru INOUE, Akiji HIGUCHI
  • Publication number: 20100233058
    Abstract: The present invention provides a method of manufacturing an active material which can form an electrochemical device excellent in discharge capacity. The method of manufacturing an active material in accordance with the present invention comprises a hydrothermal synthesis step of heating a mixture including a lithium compound, a metal compound containing one species selected from the group consisting of Fe, Mn, Co, Ni, and V, a phosphorus compound, and water within a reactor while keeping an internal pressure of the reactor at 0.3 MPa or lower by ventilating the inside of the reactor to the outside, and closing the reactor at a time when the temperature of the mixture reaches 100 to 150° C.; and a firing step of firing the mixture after the hydrothermal synthesis step.
    Type: Application
    Filed: March 12, 2010
    Publication date: September 16, 2010
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
  • Publication number: 20100081058
    Abstract: An active material contains a triclinic LiVOPO4 crystal particle, while the crystal particle has a spherical form and an average particle size of 20 to 200 nm.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 1, 2010
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Akiji HIGUCHI
  • Publication number: 20100078591
    Abstract: An active material capable of forming an electrochemical device excellent in its discharge capacity and rate characteristic is provided. The active material in accordance with a first aspect of the present invention comprises a compound particle containing a compound having a composition represented by the following chemical formula (1), a carbon layer covering the compound particle, and a carbon particle. The active material in accordance with a second aspect of the present invention comprises a carbon particle and a compound particle having an average primary particle size of 0.03 to 1.4 ?m, being carried by the carbon particle, and containing a compound represented by the following chemical formula (1): LiaMXO4??(1) where a satisfies 0.9?a?2, M denotes one species selected from the group consisting of Fe, Mn, Co, Ni, and VO, and X denotes one species selected from the group consisting of P, Si, S, V, and Ti.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 1, 2010
    Applicant: TDK CORPORATION
    Inventors: Atsushi SANO, Keitaro OTSUKI, Yousuke MIYAKI, Takeshi TAKAHASHI, Tohru INOUE, Akiji HIGUCHI