Patents by Inventor Keith Carrigan

Keith Carrigan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11899277
    Abstract: A flexure including a bipod strut pair extending from a base and a titanium-zirconium-niobium alloy, which includes titanium, about 13.5 to about 14.5 wt. % zirconium, and about 18 to about 19 weight % (wt. %) niobium. The titanium-zirconium-niobium alloy has a congruent melting temperature of about 1750 to about 1800° Celsius (° C.).
    Type: Grant
    Filed: March 16, 2023
    Date of Patent: February 13, 2024
    Assignee: RAYTHEON COMPANY
    Inventors: Sunder S. Rajan, Nicholas J. LoVullo, Keith Carrigan, Mary K. Herndon
  • Patent number: 11867895
    Abstract: A space optical system is disclosed. The space optical system can include a primary support structure in support of a primary mirror. The space optical system can also include a sensor mounting structure coupled to the primary support structure and extending to an exterior of space optical system. The space optical system can further include first and second sensors mounted on the sensor mounting structure. In one aspect, the sensor mounting structure can comprise a thermally and mechanically stable, non-zero CTE material.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: January 9, 2024
    Assignee: Raytheon Company
    Inventor: Keith Carrigan
  • Publication number: 20230405678
    Abstract: An optical mount part having a body that includes a composite of a titanium-zirconium-niobium alloy. The titanium-niobium-zirconium alloy includes titanium, about 13.5 to about 14.5 wt. % zirconium, and about 18 to about 19 weight % (wt. %) niobium. The titanium-niobium-zirconium alloy has a congruent melting temperature of about 1750 to about 1800° Celsius (° C.).
    Type: Application
    Filed: August 30, 2023
    Publication date: December 21, 2023
    Inventors: Sunder S. Rajan, Keith Carrigan, Kurt S. Ketola
  • Patent number: 11780013
    Abstract: An optical mount part having a body that includes a composite of a titanium-zirconium-niobium alloy. The titanium-niobium-zirconium alloy includes titanium, about 13.5 to about 14.5 wt. % zirconium, and about 18 to about 19 weight % (wt. %) niobium. The titanium-niobium-zirconium alloy has a congruent melting temperature of about 1750 to about 1800° Celsius (° C.).
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: October 10, 2023
    Assignee: RAYTHEON COMPANY
    Inventors: Sunder S. Rajan, Keith Carrigan, Kurt S. Ketola
  • Publication number: 20230280564
    Abstract: A flexure including a bipod strut pair extending from a base and a titanium-zirconium-niobium alloy, which includes titanium, about 13.5 to about 14.5 wt.% zirconium, and about 18 to about 19 weight% (wt.%) niobium. The titanium-zirconium-niobium alloy has a congruent melting temperature of about 1750 to about 1800° C. (°C).
    Type: Application
    Filed: March 16, 2023
    Publication date: September 7, 2023
    Inventors: Sunder S. Rajan, Nicholas J. LoVullo, Keith Carrigan, Mary K. Herndon
  • Patent number: 11714258
    Abstract: A flexure including a bipod strut pair extending from a base and a titanium-zirconium-niobium alloy, which includes titanium, about 13.5 to about 14.5 wt. % zirconium, and about 18 to about 19 weight % (wt. %) niobium. The titanium-zirconium-niobium alloy has a congruent melting temperature of about 1750 to about 1800° Celsius (° C.).
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: August 1, 2023
    Assignee: RAYTHEON COMPANY
    Inventors: Sunder S. Rajan, Nicholas J. LoVullo, Keith Carrigan, Mary K. Herndon
  • Publication number: 20230228922
    Abstract: An aerospace mirror having a reaction bonded (RB) silicon carbide (SiC) mirror substrate, and a SiC cladding on the RB SiC mirror substrate forming an optical surface on a front side of the aerospace mirror. A method for manufacturing an aerospace mirror comprising obtaining a green mirror preform comprising porous carbon, silicon carbide (SiC), or both, the green mirror preform defining a front side of the aerospace mirror and a back side of the aerospace mirror opposite the front side; removing material from the green mirror preform to form support ribs on the back side; infiltrating the green mirror preform with silicon to create a reaction bonded (RB) SiC mirror substrate from the green mirror preform; forming a mounting interface surface on the back side of the aerospace mirror from the RB SiC mirror substrate, and forming a reflector surface of the RB SiC mirror substrate on the front side of the aerospace mirror.
    Type: Application
    Filed: March 6, 2023
    Publication date: July 20, 2023
    Inventor: Keith Carrigan
  • Publication number: 20230228923
    Abstract: An aerospace mirror having a reaction bonded (RB) silicon carbide (SiC) mirror substrate, and a SiC cladding on the RB SiC mirror substrate forming an optical surface on a front side of the aerospace mirror. A method for manufacturing an aerospace mirror comprising obtaining a green mirror preform comprising porous carbon, silicon carbide (SiC), or both, the green mirror preform defining a front side of the aerospace mirror and a back side of the aerospace mirror opposite the front side; removing material from the green mirror preform to form support ribs on the back side; infiltrating the green mirror preform with silicon to create a reaction bonded (RB) SiC mirror substrate from the green mirror preform; forming a mounting interface surface on the back side of the aerospace mirror from the RB SiC mirror substrate, and forming a reflector surface of the RB SiC mirror substrate on the front side of the aerospace mirror.
    Type: Application
    Filed: March 6, 2023
    Publication date: July 20, 2023
    Inventor: Keith Carrigan
  • Publication number: 20220342128
    Abstract: An aerospace mirror having a reaction bonded (RB) silicon carbide (SiC) mirror substrate, and a SiC cladding on the RB SiC mirror substrate forming an optical surface on a front side of the aerospace mirror. A method for manufacturing an aerospace mirror comprising obtaining a green mirror preform comprising porous carbon, silicon carbide (SiC), or both, the green mirror preform defining a front side of the aerospace mirror and a back side of the aerospace mirror opposite the front side; removing material from the green mirror preform to form support ribs on the back side; infiltrating the green mirror preform with silicon to create a reaction bonded (RB) SiC mirror substrate from the green mirror preform; forming a mounting interface surface on the back side of the aerospace mirror from the RB SiC mirror substrate, and forming a reflector surface of the RB SiC mirror substrate on the front side of the aerospace mirror.
    Type: Application
    Filed: May 10, 2022
    Publication date: October 27, 2022
    Inventor: Keith Carrigan
  • Patent number: 11327208
    Abstract: An aerospace mirror having a reaction bonded (RB) silicon carbide (SiC) mirror substrate, and a SiC cladding on the RB SiC mirror substrate forming an optical surface on a front side of the aerospace mirror. A method for manufacturing an aerospace mirror comprising obtaining a green mirror preform comprising porous carbon, silicon carbide (SiC), or both, the green mirror preform defining a front side of the aerospace mirror and a back side of the aerospace mirror opposite the front side; removing material from the green mirror preform to form support ribs on the back side; infiltrating the green mirror preform with silicon to create a reaction bonded (RB) SiC mirror substrate from the green mirror preform; forming a mounting interface surface on the back side of the aerospace mirror from the RB SiC mirror substrate, and forming a reflector surface of the RB SiC mirror substrate on the front side of the aerospace mirror.
    Type: Grant
    Filed: May 30, 2018
    Date of Patent: May 10, 2022
    Assignee: Raytheon Company
    Inventor: Keith Carrigan
  • Patent number: 11314041
    Abstract: A mirror system including a primary mirror, and a secondary mirror with different coefficients of thermal expansion. A negative CTE strut can include a main body portion, a first coupling portion and a second coupling portion disposed opposite one another about the main body portion and defining a strut length. The first and second coupling portions can each interface with an external structure. The negative CTE strut can include an offsetting extension member having a first end coupled to the main body portion and a second end coupled to the first coupling portion by an intermediate extension member. The first and second ends can define an offset length parallel to the strut length. When the negative CTE strut increases in temperature, the offset length can be configured to increase due to thermal expansion of the offsetting extension member sufficient to cause the strut length to decrease.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: April 26, 2022
    Assignee: Raytheon Company
    Inventors: Keith Carrigan, John F. Silny
  • Patent number: 11313999
    Abstract: An optical system is disclosed that can include a focal plane. The optical system can also include a primary mirror located in front of the focal plane and having a hole operable to allow light to pass through the primary mirror. The optical system can further include a secondary mirror located in front of the primary mirror and operable to direct light through the hole to the focal plane. The optical system can still further include an intermediate field baffle located at least partially in front of the focal plane. In addition, the optical system can include a shutter mechanism located in front of the baffle. An integrated baffle and shutter device is also disclosed that can include a shutter mechanism having a paddle and an actuator operable to selectively move the paddle between an open position that allows light past the shutter mechanism and a closed position that blocks light.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: April 26, 2022
    Assignee: Raytheon Company
    Inventors: Keith Carrigan, Robert L. Patterson, Jonathan Tong
  • Publication number: 20220035123
    Abstract: A flexure including a bipod strut pair extending from a base and a titanium-zirconium-niobium alloy, which includes titanium, about 13.5 to about 14.5 wt. % zirconium, and about 18 to about 19 weight % (wt. %) niobium. The titanium-zirconium-niobium alloy has a congruent melting temperature of about 1750 to about 1800° Celsius (° C.).
    Type: Application
    Filed: July 30, 2020
    Publication date: February 3, 2022
    Inventors: Sunder S. Rajan, Nicholas J. LoVullo, Keith Carrigan, Mary K. Herndon
  • Publication number: 20220032366
    Abstract: An optical mount part having a body that includes a composite of a titanium-zirconium-niobium alloy. The titanium-niobium-zirconium alloy includes titanium, about 13.5 to about 14.5 wt. % zirconium, and about 18 to about 19 weight % (wt. %) niobium. The titanium-niobium-zirconium alloy has a congruent melting temperature of about 1750 to about 1800° Celsius (° C.).
    Type: Application
    Filed: July 30, 2020
    Publication date: February 3, 2022
    Inventors: Sunder S. Rajan, Keith Carrigan, Kurt S. Ketola
  • Patent number: 10877237
    Abstract: A mirror system is disclosed. The mirror system can include a primary mirror, and a secondary mirror supported relative to the primary mirror. The primary mirror and the secondary mirror can have different coefficients of thermal expansion (CTE). A negative CTE strut is also disclosed. The negative CTE strut can include a main body portion. The negative CTE strut can also include a first coupling portion and a second coupling portion disposed opposite one another about the main body portion and defining a strut length. The first and second coupling portions can each be configured to interface with an external structure. In addition, the negative CTE strut can include an offsetting extension member having a first end coupled to the main body portion and a second end coupled to the first coupling portion by an intermediate extension member. The first end can be between the first coupling portion and the second end. The first and second ends can define an offset length parallel to the strut length.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: December 29, 2020
    Assignee: Raytheon Company
    Inventors: Keith Carrigan, John F. Silny
  • Publication number: 20200371276
    Abstract: An optical system is disclosed that can include a focal plane. The optical system can also include a primary mirror located in front of the focal plane and having a hole operable to allow light to pass through the primary mirror. The optical system can further include a secondary mirror located in front of the primary mirror and operable to direct light through the hole to the focal plane. The optical system can still further include an intermediate field baffle located at least partially in front of the focal plane. In addition, the optical system can include a shutter mechanism located in front of the baffle. An integrated baffle and shutter device is also disclosed that can include a shutter mechanism having a paddle and an actuator operable to selectively move the paddle between an open position that allows light past the shutter mechanism and a closed position that blocks light.
    Type: Application
    Filed: May 22, 2019
    Publication date: November 26, 2020
    Inventors: Keith Carrigan, Robert L. Patterson, Jonathan Tong
  • Publication number: 20200371340
    Abstract: A space optical system is disclosed. The space optical system can include a primary support structure in support of a primary mirror. The space optical system can also include a sensor mounting structure coupled to the primary support structure and extending to an exterior of space optical system. The space optical system can further include first and second sensors mounted on the sensor mounting structure. In one aspect, the sensor mounting structure can comprise a thermally and mechanically stable, non-zero CTE material.
    Type: Application
    Filed: May 22, 2019
    Publication date: November 26, 2020
    Inventor: Keith Carrigan
  • Publication number: 20200142154
    Abstract: A mirror system including a primary mirror, and a secondary mirror with different coefficients of thermal expansion. A negative CTE strut can include a main body portion, a first coupling portion and a second coupling portion disposed opposite one another about the main body portion and defining a strut length. The first and second coupling portions can each interface with an external structure. The negative CTE strut can include an offsetting extension member having a first end coupled to the main body portion and a second end coupled to the first coupling portion by an intermediate extension member. The first and second ends can define an offset length parallel to the strut length. When the negative CTE strut increases in temperature, the offset length can be configured to increase due to thermal expansion of the offsetting extension member sufficient to cause the strut length to decrease.
    Type: Application
    Filed: January 3, 2020
    Publication date: May 7, 2020
    Inventors: Keith Carrigan, John F. Silny
  • Publication number: 20190369308
    Abstract: An aerospace mirror having a reaction bonded (RB) silicon carbide (SiC) mirror substrate, and a SiC cladding on the RB SiC mirror substrate forming an optical surface on a front side of the aerospace mirror. A method for manufacturing an aerospace mirror comprising obtaining a green mirror preform comprising porous carbon, silicon carbide (SiC), or both, the green mirror preform defining a front side of the aerospace mirror and a back side of the aerospace mirror opposite the front side; removing material from the green mirror preform to form support ribs on the back side; infiltrating the green mirror preform with silicon to create a reaction bonded (RB) SiC mirror substrate from the green mirror preform; forming a mounting interface surface on the back side of the aerospace mirror from the RB SiC mirror substrate, and forming a reflector surface of the RB SiC mirror substrate on the front side of the aerospace mirror.
    Type: Application
    Filed: May 30, 2018
    Publication date: December 5, 2019
    Inventor: Keith Carrigan
  • Publication number: 20190162931
    Abstract: A mirror system is disclosed. The mirror system can include a primary mirror, and a secondary mirror supported relative to the primary mirror. The primary mirror and the secondary mirror can have different coefficients of thermal expansion (CTE). A negative CTE strut is also disclosed. The negative CTE strut can include a main body portion. The negative CTE strut can also include a first coupling portion and a second coupling portion disposed opposite one another about the main body portion and defining a strut length. The first and second coupling portions can each be configured to interface with an external structure. In addition, the negative CTE strut can include an offsetting extension member having a first end coupled to the main body portion and a second end coupled to the first coupling portion by an intermediate extension member. The first end can be between the first coupling portion and the second end. The first and second ends can define an offset length parallel to the strut length.
    Type: Application
    Filed: November 30, 2017
    Publication date: May 30, 2019
    Inventors: Keith Carrigan, John F. Silny