Abstract: A method of forming a filter element is disclosed comprising introducing a mixture into a feeder, the mixture comprising a plurality of susceptor particles and a plurality of polymeric binder particles. The mixture is advanced through the feeder and into a die comprising an excitation portion where eddy currents are induced in the susceptor particles by subjecting the mixture to a high-frequency electromagnetic field, the eddy currents being sufficient to elevate the temperature of the susceptor particles to cause adjacent polymeric binder particles to be heated to at least a softening point. The susceptor particles bind with the heated polymeric binder particles in the die to form a coherent mass. The coherent mass is advanced out of the die and cooled to form the filter element.

Abstract: A method of forming a filter element is disclosed comprising introducing a mixture into a mold, the mixture comprising a plurality of susceptor particles and a plurality of polymeric binder particles. Eddy currents are induced in the susceptor particles by subjecting the mixture to a high-frequency electromagnetic field, the eddy currents being sufficient to elevate the temperature of the susceptor particles to cause adjacent polymeric binder particles to be heated to at least a softening point. The susceptor particles bind with the heated polymeric binder particles in the mold to form a coherent mass. The coherent mass is cooled to form the filter element.

Abstract: A method of forming a filter element is disclosed comprising introducing a mixture into a feeder, the mixture comprising a plurality of susceptor particles and a plurality of polymeric binder particles. The mixture is advanced through the feeder and into a die comprising an excitation portion where eddy currents are induced in the susceptor particles by subjecting the mixture to a high-frequency electromagnetic field, the eddy currents being sufficient to elevate the temperature of the susceptor particles to cause adjacent polymeric binder particles to be heated to at least a softening point. The susceptor particles bind with the heated polymeric binder particles in the die to form a coherent mass. The coherent mass is advanced out of the die and cooled to form the filter element.

Abstract: Provided are an anti-microbial matrix and filtration systems containing the same. The matrix comprises a surface-modified inorganic component and a polymeric binder comprising particles having an irregular, convoluted surface. The surface-modified inorganic component comprises a reaction product of an anti-microbial component and an inorganic component. The anti-microbial component comprises a quaternary ammonium salt containing an epoxide group. A covalent bond is, for example, between the quaternary ammonium cation and a hydroxyl group of the inorganic component. The quaternary ammonium salt can be poly(methyldiallylamine epichlorohydrin). Further, the quaternary ammonium salt can have the formula according to I: (Formula I), wherein n is in the range of 5 to 24. The inorganic component can be diatomaceous earth. The polymeric binder can comprise ultra high molecular weight polyethylene (UHMW PE). Methods of making and using the same are also provided.

Abstract: Provided are methods of modifying solid particles with functional agents to provide anti-microbial media. The anti-microbial media comprise a surface-modified inorganic component which is a reaction product of an anti-microbial component and an inorganic component. Methods of making the media include agitating inorganic base material in a processing tank substantially simultaneously with spraying the anti-microbial component into the processing tank to form a coated base material. Methods of making the media also include maintaining a ratio of the anti-microbial component to the inorganic component such that the coated base material is below its compaction point. Methods of use are also provided.

Abstract: Provided are an anti-microbial matrix and filtration systems containing the same. The matrix comprises a surface-modified inorganic component and a polymeric binder comprising particles having an irregular, convoluted surface. The surface-modified inorganic component comprises a reaction product of an anti-microbial component and an inorganic component. The anti-microbial component comprises a quaternary ammonium salt containing an epoxide group. A covalent bond is, for example, between the quaternary ammonium cation and a hydroxyl group of the inorganic component. The quaternary ammonium salt can be poly(methyldiallylamine epichlorohydrin). Further, the quaternary ammonium salt can have the formula according to I: (Formula I), wherein n is in the range of 5 to 24. The inorganic component can be diatomaceous earth. The polymeric binder can comprise ultra high molecular weight polyethylene (UHMW PE). Methods of making and using the same are also provided.

Abstract: Provided are methods of modifying solid particles with functional agents to provide anti-microbial media. The anti-microbial media comprise a surface-modified inorganic component which is a reaction product of an anti-microbial component and an inorganic component. Methods of making the media include agitating inorganic base material in a processing tank substantially simultaneously with spraying the anti-microbial component into the processing tank to form a coated base material. Methods of making the media also include maintaining a ratio of the anti-microbial component to the inorganic component such that the coated base material is below its compaction point. Methods of use are also provided.