Abstract: A method comprising: providing a powder composition including at least one ultrafine, spherical thermoplastic polymer powder having a glass transition temperature (Tg) of at least 150 degrees C.; and powder bed fusing the powder composition to form a three-dimensional article.

Abstract: Disclosed herein are methods that includes using a water-degradable (e.g., autoclavable) support material together with a high-heat build material (e.g., polyetherimide or PEI). When the support material is autoclaved for a period of time, the support material becomes brittle and then disintegrates into powder and therefore can be removed from the model or build material, leaving behind a part formed from the model material that includes features (e.g., cavities, channels, etc.) formerly occupied by the support material.

Abstract: Disclosed herein are methods that includes using a water-degradable (e.g., autoclavable) support material together with a high-heat build material (e.g., polyetherimide or PEI). When the support material is autoclaved for a period of time, the support material becomes brittle and then disintegrates into powder and therefore can be removed from the model or build material, leaving behind a part formed from the model material that includes features (e.g., cavities, channels, etc.) formerly occupied by the support material.

Abstract: A reduced density article of manufacture, and process for making same, made from a thermoplastic polycarbonate composition. The reduced density article of manufacture has (1) a certain density and (2) a certain micro structure containing from 1% to 20% by volume of voids wherein at least 80% of the voids are high aspect voids and less than 20% of the voids are spherical voids with a diameter of 10 to 100 microns. The polycarbonate thermoplastic composition comprises at least 50 mole % of a certain bisphenol A. The reduced density article of manufacture is made by a monofilament additive manufacturing technique.

Abstract: A method of forming a three dimensional object comprising: moving a first polymer material (30) through a first feed channel (38) of an extrusion die (10) having multiple feed channels; moving a second material (40) through a second feed channel (38) of the extrusion die, wherein the second material comprises a solvent, a release agent, a coating or a second polymer material; forming a multilayered extrudate (20) along an extrusion axis, wherein the multilayered extrudate comprises the first polymer material (30) and the second material (40), and wherein the extrusion axis is parallel to the movement of the multilayered extrudate; depositing a multitude of layers of the multilayered extrudate in a preset pattern on a platform (2); and fusing the multitude of layers to form the three dimensional object. An article of manufacture comprising: a three dimensional object is also disclosed.

Abstract: Disclosed herein is a method of making, and articles made from, a thermoplastic article comprising: depositing a plurality of layers of thermoplastic material in a preset pattern and fusing the plurality of layers of material to form the article wherein the thermoplastic material comprise a thermoplastic composition having a melt flow index of 30 grams/10 minutes to 75 grams/10 minutes when measured according to ASTM D1238-04 at 230° C. and 3.8 kilograms or a melt flow index of 30 grams/10 minutes to 75 grams/10 minutes when measured according to ASTM D1238-04 at 300° C. and 1.2 kilograms.

Abstract: Methods of making articles using additive manufacturing processes are disclosed. The article is built up from a multitude of layers. At least one layer includes a modeling material comprising a cross-linkable polycarbonate resin containing a photoactive group derived from a benzophenone. When exposed to an effective dosage of ultraviolet radiation, the modeling material crosslinks. This improves various properties of the final article.

Abstract: A method comprising: providing a powder composition including at least one ultrafine, spherical thermoplastic polymer powder having a glass transition temperature (Tg) of at least 150 degrees C.; and powder bed fusing the powder composition to form a three-dimensional article.

Abstract: A reduced density article of manufacture, and process for making same, made from a thermoplastic polycarbonate composition. The reduced density article of manufacture has (1) a certain density and (2) a certain micro structure containing from 1% to 20% by volume of voids wherein at least 80% of the voids are high aspect voids and less than 20% of the voids are spherical voids with a diameter of 10 to 100 microns. The polycarbonate thermoplastic composition comprises at least 50 mole % of a certain bisphenol A. The reduced density article of manufacture is made by a monofilament additive manufacturing technique.

Abstract: Reduced gloss polycarbonate graft polymer blends are provided by a process which involves compounding styrene-acrylonitrile copolymer in the presence of an electrophilic reagent and preferably an acid to form gels, and then compounding the resultant gels with polycarbonate, a styrene-acrylonitrile copolymer and ABS graft polymer to form reduced gloss PC/ABS/SAN composition. The process limits side reactions during gel formation by preparing the gels first and then compounding the gels with the other resin materials. The blends are useful as molding resins and the gelled acrylonitrile polymer is useful as a gloss reducing additive.

Abstract: A process is provided for producing improved color acrylonitrile polymer gels involving compounding a composition of an acrylonitrile polymer with an electrophilic reagent to produce acrylonitrile polymer gels, and admixing water with the gels to reduce the yellowness thereof. Improved color, reduced gloss polycarbonate/graft polymer blends are provided by compounding the resultant gels with polycarbonate, a styrene-acrylonitrile copolymer and ABS graft polymer to form reduced gloss PC/ABS/SAN composition. The process provides acrylonitrile gels and reduced gloss compositions exhibiting improved levels of color. The blend compositions are useful as molding resins and the gelled acrylonitrile polymer is useful as a gloss reducing additive.

Abstract: Polymer blends are provided which exhibit reduced surface gloss while maintaining impact and flow properties. The blends comprise an aromatic polycarbonate resin, an acrylonitrile-butadiene-styrene graft copolymer and an ionomeric resin. The blends are useful as molding resins for making molded plastic parts exhibiting reduced surface gloss.

Abstract: Thermoplastic blend compositions comprise a crystalline polyalkylene terephthalate, a styrenic polymer component, and a diepoxide. The styrenic polymer component comprises a rigid portion formed from at least one monomer selected from the group consisting of styrene, halogen-substituted styrene, alpha-methyl styrene and para-methyl styrene, and at least one additional ethylenically unsaturated monomer, and a rubber portion including polybutadiene.