Abstract: A drive for a tracked vehicle supported by a pair of sprocket-driven tracks that receive divided drive torque from the vehicle engine includes a pair of track differentials that are each associated, respectively, with one of the tracks. Each track includes two separate drive sprockets located, preferably, at the front and rear of the track, and the divided torque delivered to each track differential is further divided between the respective front and rear drive sprockets of each track. The track differentials maintain track wrap about the drive sprockets so that drive torque and spike-like forces generated by the momentary loosening and tightening of the track in response to variations in the terrain are shared between an optimal number of drive sprocket teeth at all times. Drive and shock loads borne by the track lugs are significantly reduced and track life is significantly increased.

Abstract: An all-gear differential designed primarily for motor vehicle use, employing a “cross-axis” arrangement defined by a pair of helical “side” or “S” gears rotatable about a common first axis and mountable on respective opposite vehicle axles, and one or more pairs of “balance” or “B” gears rotatable about second axes orthogonal to the first axis. The B gears have helical central portions for meshing with the helical S gears, and have spur gear end portions for meshing with each other. The B/S helical gear tooth ratio between each balance gear and its respective side gear greater than 0.60 and preferably is about 0.75, and the B/S helical angle ratio between each balance gear and its respective side gear is less than 43°/47°, more preferably is less than 40°/50° and about 35°/55°, and most preferably is about 27°/63°.

Abstract: The differential steering drive for a tracked vehicle includes a drive differential interconnecting the drive shafts for the tracks and a steering differential for superimposing additive and subtractive rotations to the tracks for steering and pivot turning. In the preferred embodiment for high speed tracked vehicles, the drive differential is an all-gear no-clutch type limited-slip differential, and the steering differential is an unlimited-slip differential. The differentials are arranged to provide no-slip track operation traveling in straight paths or when steering so long as at least one track has traction. In another embodiment for pivot-turning slow-moving off-road vehicles, both the drive differential and the steering differential are all-gear no-clutch type limited-slip differentials.

Abstract: The drive train of a truck is modified by the addition of a single changeable pair of mating gears positioned between the output shaft of the transmission and the intermediate gear train that drives the ring/bull gear fixed to the drive-axle differential for a first set of drive wheels. One gear of this changeable pair is releasably connected to the distal end of the output shaft of the transmission, while the mating gear is releasably connected to the input of the intermediate gear train of the ring/bull gear for single drive-axle trucks or to the housing of a high-bias drive-shaft differential having co-axial output shafts for tandem drive-axle trucks. These changeable gear pairs are preferably maintained in stock in predetermined ratios so that the drive ratio of the truck can be quickly, easily, and inexpensively altered by the selection of an appropriate gear pair to accommodate different expected operating conditions.

Abstract: A pair of spherical gears connects the intersecting shafts of a CV-joint. One gear has internal teeth, and the other has external teeth. The gear design is based on pitch circles that are great circles on theoretical pitch spheres that are concentric and have identical radii. The internal teeth are either conically or spherically shaped, while the external tooth faces are cylindrical with tangential flat extensions. The spherical gears are shown on half-shafts. The preferred embodiments have six teeth on each gear, and one preferred embodiment also uses balls for the internal teeth. The gears, while rotating at high speeds under load, can intersect throughout a continuous maximum range of 60° or more in any direction.

Abstract: A flexible, non-resilient strap of the tandem wheel suspension interconnects the vehicle frame and one of the rocker arms of an endless track vehicle, limiting the motion of the rocker arm in the direction of the terrain but permitting freedom of motion in an upward direction away from the terrain. The rocker arms share a support axle mounted to the vehicle frame, and each rocker arm is independently movable about the support axle. A shock-absorbing element, located in the vicinity of the strap, is preferably similarly attached between the frame and the same rocker arm to dampen the motion of the rocker arm in the direction of the terrain while permitting freedom of motion in an upward direction away from the terrain. In one embodiment, a small idler roller is positioned slightly above the endless track at a location between the two tandem wheel suspensions supporting the endless track.

Abstract: Smaller and lighter hydraulic pump/motors provide remarkably improved volumetric efficiency with pistons having body portions substantially as long as the axial length of the respective cylinders in which they reciprocate. A plurality of respective lubricating channels form a single, continuous lubricating passageway entirely within the cylinder block and not connected by either fluid “input” or fluid “output” passageways, being replenished solely by a minimal flow of fluid to and from the valve end of each cylinder and passing between each respective cylindrical wall of each cylinder and the axial cylindrical body of each respective piston. Several embodiments are disclosed in combination with various spring-biased hold-down assemblies. The preferred embodiment includes a fixed cylinder block, a roller bearing mounting between the wobbler and rotor of a split-swash plate, with piston shoes contacting the wobbler directly without any intermediary apparatus.

Abstract: A pair of spherical gears connects the intersecting shafts of a CV-joint. One gear has internal teeth, and the other has external teeth. The gear design is based on pitch circles that are great circles on theoretical pitch spheres that are concentric and have identical radii. The internal teeth are either conically or spherically shaped, while the external tooth faces are cylindrical with tangential flat extensions. The spherical gears are shown on half-shafts. The preferred embodiments have six teeth on each gear, and one preferred embodiment also uses balls for the internal teeth. The gears, while rotating at high speeds under load, can intersect throughout a continuous maximum range of 60° or more in any direction.

Abstract: The transmission includes a minimal-orbiter gear complex and a single infinitely-variable rotary control device. The minimal orbiter includes only a control gear and an output gear interconnected by the different gearing portions of at least one cluster gear supported by an orbiting web responsive to an input drive provided by a primary engine. The rotary control device may be any kind of apparatus that is capable of providing resistance torque that can match the torque of the primary engine to slow and stop the control gear of the orbital complex. In a preferred embodiment disclosed, the rotary control device is a hydraulic jack machine having a drive shaft connected to an adjustable swash plate that provides primary control of the flow of fluid through the machine.

Abstract: A compact, all-gear full-traction differential including meshing pairs of side gears and worm wheel balance gears wherein the numbers of teeth in the spur gear portion and worm wheel portion of each balance gear and in each side gear are all evenly divisible by 2 or by 3, preferably by both 2 and 3. Examples of such a configuration are: spur=12 teeth; worm wheel portion=6 teeth; side gear=12 teeth or spur=18 teeth; worm wheel portion=6 teeth; side gear=12 teeth. The invention is applicable to all cross-axis differential gear assemblies.

Abstract: The compact, all-gear full-traction differential includes meshing pairs of side-gear worms and worm-wheel balance gears having a “hybrid” design. Preferably, the teeth of each side-gear worm have an involute profile but are cut with only plunge feed, while the teeth of the worm-wheel portions of the balance gears are helicoid worms having tip and root modifications made by a concave-shaped cutter. The side-gear worm teeth have a helix angle equal to or greater than 45° and significantly chamfered ends, and the gears are designed to provide a gear ratio between 1.5:1 and 2.5:1. The numbers of teeth in the spur-gear portion and worm-wheel portion of each balance gear and in each side-gear worm are all divisible by 2 or by 3, preferably by both 2 and 3.

Abstract: The transmission includes an orbital gear complex in combination with a variable hydraulic pump and motor. The input to the transmission is increased in speed by the orbital gearing such that, when the pump and motor are not operating, the orbiter is stationary, and the orbital gearing produces an overdrive condition. A gear reduction is accomplished by rotating the web with the web-rotating device, providing a high gear reduction. The pump and motor are preferably long-piston hydraulic machines with infinitely variable swash plates. The hydraulic machines preferably have wobblers stabilized by full gimbals and hold-down plates with elongated holes for the long pistons to eliminate possible impacts between the hold-down plates and the head ends of the long pistons when the swash-plates are at or near their maximum angle of inclination.

Abstract: The transmission includes an orbital gear complex in combination with a variable hydraulic pump and motor. The input to the transmission is increased in speed by the orbital gearing such that, when the pump and motor are not operating, the orbiter is stationary, and the orbital gearing produces an overdrive condition. A gear reduction is accomplished by rotating the web with the web-rotating device, providing a high gear reduction. The pump and motor are preferably long-piston hydraulic machines with infinitely variable swash plates. The hydraulic machines preferably have wobblers stabilized by full gimbals and hold-down plates with elongated holes for the long pistons to eliminate possible impacts between the hold-down plates and the head ends of the long pistons when the swash-plates are at or near their maximum angle of inclination.

Abstract: The transmission includes an orbital gear complex in combination with a variable hydraulic pump and motor. The input to the transmission is increased in speed by the orbital gearing such that, when the pump and motor are not operating, the orbiter is stationary, and the orbital gearing produces an overdrive condition. A gear reduction is accomplished by rotating the web with the web-rotating device, providing a high gear reduction. The pump and motor are preferably long-piston hydraulic machines with infinitely variable swash plates. The hydraulic machines preferably have wobblers stabilized by full gimbals and hold-down plates with elongated holes for the long pistons to eliminate possible impacts between the hold-down plates and the head ends of the long pistons when the swash-plates are at or near their maximum angle of inclination.

Abstract: The modular transmission uses only a pair of small and light hydraulic machines of remarkably improved volumetric efficiency with pistons having body portions substantially as long as the axial length of the respective cylinders in which they reciprocate. The two hydraulic machines operate in a closed loop, one being used as a pump driven by the vehicle's engine, and the other used as a motor. Each machine has a fully articulatable swash plate. By computer control, the angles of the swash plates of the two machines are infinitely varied to provide an appropriate optimum ratio of engine/wheel speed for all conditions from start-up, city driving, hill climbing varied according to load and steepness, and over-drive for highway. This complete vehicle operation is attained while the vehicle's engine continues to operate at relatively constant speeds and relatively low RPM.

Abstract: The modular transmission uses only a pair of small and light hydraulic machines of remarkably improved volumetric efficiency with pistons having body portions substantially as long as the axial length of the respective cylinders in which they reciprocate. The two hydraulic machines operate in a closed loop, one being used as a pump driven by the vehicle's engine, and the other used as a motor. Each machine has a fully articulatable swash plate. By computer control, the angles of the swash plates of the two machines are infinitely varied to provide an appropriate optimum ratio of engine/wheel speed for all conditions from start-up, city driving, hill climbing varied according to load and steepness, and over-drive for highway. This complete vehicle operation is attained while the vehicle's engine continues to operate at relatively constant speeds and relatively low RPM.

Abstract: The transmission includes a minimal-orbiter gear complex and a single infinitely-variable rotary control device. The minimal orbiter includes only a control gear and an output gear interconnected by the different gearing portions of at least one cluster gear supported by an orbiting web responsive to an input drive provided by a primary engine. The rotary control device may be any kind of apparatus that is capable of providing resistance torque that can match the torque of the primary engine to slow and stop the control gear of the orbital complex. In a preferred embodiment disclosed, the rotary control device is a hydraulic jack machine having a drive shaft connected to an adjustable swash plate that provides primary control of the flow of fluid through the machine.

Abstract: In the basic embodiment, the transmission includes (a) a minimal-orbiter gear complex having only a control gear and an output gear interconnected by the gearing portions of at least one cluster gear supported by an orbiting web responsive to an input drive provided by a primary engine and (b) a single, infinitely-variable rotary control device providing resistance torque to counter engine torque to slow and stop the control gear of the orbital complex. The rotary control device, which may be a hydraulic jack or an electrically braked magnetic wheel, provides no propelling motion but rather only provides a resistive torque. In a preferred embodiment for automotive use, the engine torque is split at all times between two mechanical paths. One path drives the web of a minimal orbiter gear set, and the other drives the sun gear of a single, standard planetary gear set.

Abstract: The track design for use with a tracked vehicle includes a cantilever cut made down into the outward side of each tread just outboard of the position where the inside of the track contacts the outboard edge of the tread of the outer wheel of each pair of track-supporting dual wheels. This cut significantly reduces lateral “roll-out” of the guide lugs from between the dual wheels when traversing uneven surfaces. When the outer edge of the track passes over sharply uneven terrain, this cut in the tread allows the outer edge of the track belt to lift away from the flat main surface under the wheels. Thus the interior surface of the track maintains contact with both tires of each pair of dual wheels by reducing twisting of the track belt that may cause the guide lugs to tip out of the mating surfaces formed between the dual-wheel pairs.

Abstract: The compact, all-gear full-traction differential includes meshing pairs of side-gear worms and worm-wheel balance gears having a “hybrid” design. Preferably, the teeth of each side-gear worm have an involute profile but are cut with only plunge feed, while the teeth of the worm-wheel portions of the balance gears are helicoid worms having tip and root modifications made by a concave-shaped cutter. The side-gear worm teeth have a helix angle equal to or greater than 45° and significantly chamfered ends, and the gears are designed to provide a gear ratio between 1.5:1 and 2.5:1. The numbers of teeth in the spur-gear portion and worm-wheel portion of each balance gear and in each side-gear worm are all divisible by 2 or by 3, preferably by both 2 and 3.