Patents by Inventor Keith E. Lawrence

Keith E. Lawrence has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7909271
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: March 22, 2011
    Assignee: Caterpillar Inc.
    Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
  • Publication number: 20080308656
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Application
    Filed: August 14, 2008
    Publication date: December 18, 2008
    Inventors: Mark S. Cavanagh, Roger L. Urven, JR., Keith E. Lawrence
  • Patent number: 7444980
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: November 4, 2008
    Assignee: Caterpillar Inc.
    Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
  • Patent number: 7290520
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: November 6, 2007
    Assignee: Caterpillar Inc
    Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
  • Patent number: 7134615
    Abstract: A fuel injector includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively, by first and second needle valve members. The homogeneous charged nozzle outlet set is defined by a nozzle insert that is attached to an injector body, which defines the conventional nozzle outlet set. The nozzle insert is a one piece metallic component with a large diameter segment separated from a small diameter segment by an annular engagement surface. One of the needle valve members is guided on an outer surface of the nozzle insert, and the nozzle insert has an interference fit attachment to the injector body.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: November 14, 2006
    Assignee: Caterpillar Inc
    Inventor: Keith E. Lawrence
  • Patent number: 7055469
    Abstract: An apparatus and method for varying a compression ratio of an engine having a block and a head mounted thereto. The apparatus and method includes a cylinder having a block portion and a head portion, a piston linearly movable in the block portion of the cylinder, a cylinder plug linearly movable in the head portion of the cylinder, and a valve located in the cylinder plug and operable to provide controlled fluid communication with the block portion of the cylinder.
    Type: Grant
    Filed: February 18, 2003
    Date of Patent: June 6, 2006
    Assignee: Caterpillar Inc
    Inventors: Keith E. Lawrence, Bryan E. Strawbridge, Charles H. Dutart
  • Patent number: 7032566
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: April 25, 2006
    Assignee: Caterpillar Inc.
    Inventors: Mark S. Cavanagh, Roger L. Urven, Jr., Keith E. Lawrence
  • Patent number: 6945475
    Abstract: A fuel injection system has the ability to produce two different spray patterns depending on the positioning of a needle control valve member. Positioning of the needle control valve member determines which of the two needle control chambers are placed in a low pressure condition. First and second needle valve members have closing hydraulic surfaces exposed to fluid pressure in the two needle control chambers. The injector preferably includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively, by the first and second needle valve members.
    Type: Grant
    Filed: December 5, 2002
    Date of Patent: September 20, 2005
    Assignee: Caterpillar Inc
    Inventors: Keith E. Lawrence, Ye Tian
  • Patent number: 6843434
    Abstract: A fuel injector includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively by inner and outer needle value members. The homogenous charged nozzle outlet set is defined by an outer needle value member that is moveably positioned in an injector body, which defines the conventional nozzle outlet set. The inner needle valve member is positioned in the outer needle valve member. The outer needle valve member is a piece component that includes at least one external guide surface, an external value surface and an internal valve seat.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: January 18, 2005
    Assignee: Caterpillar Inc
    Inventors: Keith E. Lawrence, Michael H. Hinrichsen, Colby Buckman
  • Publication number: 20040237929
    Abstract: A direct injection fuel injector includes a nozzle tip having a plurality of passages allowing fluid communication between an inner nozzle tip surface portion and an outer nozzle tip surface portion and directly into a combustion chamber of an internal combustion engine. A first group of the passages have inner surface apertures located substantially in a first common plane. A second group of the passages have inner surface apertures located substantially in at least a second common plane substantially parallel to the first common plane. The second group has more passages than the first group.
    Type: Application
    Filed: May 30, 2003
    Publication date: December 2, 2004
    Applicant: Caterpillar Inc.
    Inventors: Mark S. Cavanagh, Roger L. Urven, Keith E. Lawrence
  • Publication number: 20040195385
    Abstract: A fuel injector includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively by inner and outer needle valve members. The homogenous charged nozzle outlet set is defined by an outer needle valve member that is moveably positioned in an injector body, which defines the conventional nozzle outlet set. The inner needle valve member is positioned in the outer needle valve member. The outer needle valve member is a one piece component that includes at least one external guide surface, an external valve surface and an internal valve seat.
    Type: Application
    Filed: February 28, 2003
    Publication date: October 7, 2004
    Inventors: Keith E. Lawrence, Michael H. Hinrichsen, Colby Buckman
  • Publication number: 20040159292
    Abstract: An apparatus and method for varying a compression ratio of an engine having a block and a head mounted thereto. The apparatus and method includes a cylinder having a block portion and a head portion, a piston linearly movable in the block portion of the cylinder, a cylinder plug linearly movable in the head portion of the cylinder, and a valve located in the cylinder plug and operable to provide controlled fluid communication with the block portion of the cylinder.
    Type: Application
    Filed: February 18, 2003
    Publication date: August 19, 2004
    Inventors: Keith E. Lawrence, Bryan E. Strawbridge, Charles H. Dutart
  • Patent number: 6769392
    Abstract: The present invention relates generally to the field of homogenous charge compression ignition engines, in which fuel is injected when the cylinder piston is relatively close to the bottom dead center position for its compression stroke. The fuel mixes with air in the cylinder during the compression stroke to create a relatively lean homogeneous mixture that preferably ignites when the piston is relatively close to the top dead center position. However, if the ignition event occurs either earlier or later than desired, lowered performance, engine misfire, or even engine damage, can result. The present invention utilizes internal exhaust gas recirculation and/or compression ratio control to control the timing of ignition events and combustion duration in homogeneous charge compression ignition engines. Thus, at least one electro-hydraulic assist actuator is provided that is capable of mechanically engaging at least one cam actuated intake and/or exhaust valve.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: August 3, 2004
    Assignee: Caterpillar Inc
    Inventors: Keith E. Lawrence, James J. Faletti, Steven J. Funke, Ronald P. Maloney
  • Publication number: 20040108394
    Abstract: A fuel injection system has the ability to produce two different spray patterns depending on the positioning of a needle control valve member. Positioning of the needle control valve member determines which of the two needle control chambers are placed in a low pressure condition. First and second needle valve members have closing hydraulic surfaces exposed to fluid pressure in the two needle control chambers. The injector preferably includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively, by the first and second needle valve members.
    Type: Application
    Filed: December 5, 2002
    Publication date: June 10, 2004
    Inventors: Keith E. Lawrence, Ye Tian
  • Publication number: 20040021013
    Abstract: A fuel injector includes a homogenous charge nozzle outlet set and a conventional nozzle outlet set controlled respectively, by first and second needle valve members. The homogeneous charged nozzle outlet set is defined by a nozzle insert that is attached to an injector body, which defines the conventional nozzle outlet set. The nozzle insert is a one piece metallic component with a large diameter segment separated from a small diameter segment by an annular engagement surface. One of the needle valve members is guided on an outer surface of the nozzle insert, and the nozzle insert has an interference fit attachment to the injector body.
    Type: Application
    Filed: July 31, 2002
    Publication date: February 5, 2004
    Inventor: Keith E. Lawrence
  • Publication number: 20030116124
    Abstract: The present invention relates generally to the field of homogenous charge compression ignition engines, in which fuel is injected when the cylinder piston is relatively close to the bottom dead center position for its compression stroke. The fuel mixes with air in the cylinder during the compression stroke to create a relatively lean homogeneous mixture that preferably ignites when the piston is relatively close to the top dead center position. However, if the ignition event occurs either earlier or later than desired, lowered performance, engine misfire, or even engine damage, can result. The present invention utilizes internal exhaust gas recirculation and/or compression ratio control to control the timing of ignition events and combustion duration in homogeneous charge compression ignition engines. Thus, at least one electro-hydraulic assist actuator is provided that is capable of mechanically engaging at least one cam actuated intake and/or exhaust valve.
    Type: Application
    Filed: December 20, 2001
    Publication date: June 26, 2003
    Applicant: Caterpillar, Inc.
    Inventors: Keith E. Lawrence, James J. Faletti, Steven J. Funke, Ronald P. Maloney
  • Patent number: 6427671
    Abstract: This invention relates generally fluid mixer assembly and more particularly to an exhaust gas recirculation (EGR) mixer comprising an inlet conduit, an exhaust conduit, and a shielded conduit. The shielded conduit is partially disposed in the inlet conduit and has a fluid diverting portion and fluid passing portion. The fluid diverting portion diverts intake air into a first fluid stream and a second fluid stream. Exhaust gas is passed through fluid passing portion and is mixed with the first fluid stream and second fluid stream generally at a point downstream of the shielded conduit.
    Type: Grant
    Filed: July 17, 2000
    Date of Patent: August 6, 2002
    Assignee: Caterpillar Inc.
    Inventors: Gordon H. Holze, Keith E. Lawrence, Samuel L. Montooth
  • Patent number: 6422217
    Abstract: An internal combustion engine exhaust gas recirculation (EGR) system includes an exhaust gas manifold back pressure valve insert assembly which has an exhaust gas recirculation (EGR) conduit interposed between exhaust manifold structure of the engine and atmospheric exhaust structure, and a valve mechanism disposed within the exhaust gas recirculation (EGR) conduit and movable between a fully closed position at which all exhaust gases from the engine pass to atmospheric exhaust through the atmospheric exhaust structure, and a fully opened position at which the valve mechanism partially occludes the atmospheric exhaust structure such that a sufficiently large back pressure is developed with respect to the atmospheric exhaust structure such that exhaust gases are forced through the exhaust gas recirculation (EGR) conduit.
    Type: Grant
    Filed: December 19, 2000
    Date of Patent: July 23, 2002
    Assignee: Caterpillar Inc.
    Inventors: Dennis D. Feucht, Eric C. Fluga, Keith E. Lawrence, Carol A. Rathman
  • Publication number: 20020073978
    Abstract: An internal combustion engine exhaust gas recirculation (EGR) system includes an exhaust gas manifold back pressure valve insert assembly which has an exhaust gas recirculation (EGR) conduit interposed between exhaust manifold structure of the engine and atmospheric exhaust structure, and a valve mechanism disposed within the exhaust gas recirculation (EGR) conduit and movable between a fully closed position at which all exhaust gases from the engine pass to atmospheric exhaust through the atmospheric exhaust structure, and a fully opened position at which the valve mechanism partially occludes the atmospheric exhaust structure such that a sufficiently large back pressure is developed with respect to the atmospheric exhaust structure such that exhaust gases are forced through the exhaust gas recirculation (EGR) conduit.
    Type: Application
    Filed: December 19, 2000
    Publication date: June 20, 2002
    Inventors: Dennis D. Feucht, Eric C. Fluga, Keith E. Lawrence, Carol A. Rathman
  • Patent number: 6237336
    Abstract: An internal combustion engine including at least one cylinder head defining a plurality of combustion cylinders. Each combustion cylinder has a displacement volume. An exhaust manifold is fluidly connected to each cylinder for transporting exhaust gas therefrom. An intake manifold provides combustion air to each cylinder. A turbocharger is driven by exhaust gas from the exhaust manifold and provides charged combustion air to the intake manifold. A mixing vessel has at least two inlets, at least one outlet and a mixing chamber. One of the inlets is fluidly connected with the exhaust manifold and an other of the inlets is fluidly connected with the turbocharger. The one inlet and the other inlet are connected with the mixing vessel in a parallel manner. The mixing chamber has a volume which is dependent upon a plurality of the displacement volumes.
    Type: Grant
    Filed: November 9, 1999
    Date of Patent: May 29, 2001
    Assignee: Caterpillar Inc.
    Inventors: Dennis D. Feucht, Keith E. Lawrence