Abstract: A repair method is provided during which a thermoplastic patch is arranged on a thermoplastic aerospace component. The thermoplastic patch contacts the thermoplastic aerospace component. The thermoplastic patch is horizontal ultrasonic welded to the thermoplastic aerospace component using an ultrasonic horn.

Abstract: A method for applying a sulfonation treatment to a thermoplastic part includes installing a gas sulfonation assembly on one or more surfaces of the thermoplastic part by forming a vacuum bag on the one or more surfaces. The vacuum bag forms a sealed cavity between the vacuum bag and a treatment portion of the one or more surfaces. The method further includes drawing a vacuum in the sealed cavity with the gas sulfonation assembly, directing a sulfonating gas into the sealed cavity with the gas sulfonation assembly to sulfonate the treatment portion, removing the sulfonating gas from the sealed cavity with the gas sulfonation assembly, removing the gas sulfonation assembly from the thermoplastic part, applying a neutralizing agent to the treatment portion, and applying at least one coating to the treatment portion.

Abstract: A repair method is provided during which a thermoplastic patch is arranged on a thermoplastic aerospace component. The thermoplastic patch contacts the thermoplastic aerospace component. The thermoplastic patch is horizontal ultrasonic welded to the thermoplastic aerospace component using an ultrasonic horn.

Abstract: A method is provided during which a first thermoplastic composite body is arranged on a rigid support structure. The first thermoplastic composite body contacts the rigid support structure. A second thermoplastic composite body is arranged on the first thermoplastic composite body. The second thermoplastic composite body contacts the first thermoplastic composite body. Energy transmission material is arranged on the second thermoplastic composite body. The first thermoplastic composite body and the second thermoplastic composite body are disposed between the rigid support structure and the energy transmission material. The second thermoplastic composite body is ultrasonic welded to the first thermoplastic composite body using an ultrasonic horn. The energy transmission material is arranged between the second thermoplastic composite body and the ultrasonic horn.

Abstract: Aspects of the disclosure are directed to a sound-absorbing exhaust center plug for an aircraft gas turbine engine comprising a center plug adapted for attachment within an exhaust nozzle of the engine. The center plug comprises an outer skin, and at least one cavity within the center plug and the at least one cavity extending between a forward bulkhead and an aft bulkhead, where the aft bulkhead is canted inwardly. The outer skin includes a plurality of outer skin openings providing an acoustic pathway through the outer skin and into the at least one cavity.

Abstract: Aspects of the disclosure are directed to a sound-absorbing exhaust center plug for an aircraft gas turbine engine comprising a center plug adapted for attachment within an exhaust nozzle of the engine. The center plug comprises an outer skin, and at least one cavity within the center plug and the at least one cavity extending between a forward bulkhead and an aft bulkhead, where the aft bulkhead is canted inwardly. The outer skin includes a plurality of outer skin openings providing an acoustic pathway through the outer skin and into the at least one cavity.