Patents by Inventor Keith J. Machia

Keith J. Machia has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9570564
    Abstract: Device structures and fabrication methods for a bipolar junction transistor. A first semiconductor layer is formed on a substrate containing a first terminal. An etch stop layer is formed on the first semiconductor layer, and a second semiconductor layer is formed on the etch stop layer. The second semiconductor layer is etched to define a second terminal at a location of an etch mask on the second semiconductor layer. A first material comprising the etch stop layer and a second material comprising the second semiconductor layer are selected such that the second material of the second semiconductor layer etches at a greater etch rate than the first material of the etch stop layer. The first semiconductor layer may be a base layer that is used to form an intrinsic base and an extrinsic base of the bipolar junction transistor.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: February 14, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Deborah A. Alperstein, David L. Harame, Alvin J. Joseph, Qizhi Liu, Keith J. Machia, Christa R. Willets
  • Publication number: 20160043203
    Abstract: Device structures and fabrication methods for a bipolar junction transistor. A first semiconductor layer is formed on a substrate containing a first terminal. An etch stop layer is formed on the first semiconductor layer, and a second semiconductor layer is formed on the etch stop layer. The second semiconductor layer is etched to define a second terminal at a location of an etch mask on the second semiconductor layer. A first material comprising the etch stop layer and a second material comprising the second semiconductor layer are selected such that the second material of the second semiconductor layer etches at a greater etch rate than the first material of the etch stop layer. The first semiconductor layer may be a base layer that is used to form an intrinsic base and an extrinsic base of the bipolar junction transistor.
    Type: Application
    Filed: August 5, 2014
    Publication date: February 11, 2016
    Inventors: Deborah A. Alperstein, David L. Harame, Alvin J. Joseph, Qizhi Liu, Keith J. Machia, Christa R. Willets
  • Patent number: 6944578
    Abstract: A method uses three dimensional feature metrology for implementation of critical image control and feedback of lithographic focus and x/y tilt. The method is for measuring 3 dimensional profile changes in a photo sensitive film and feeding back compensatory exposure tool focus corrections to maintain a stable lithographic process. The measured focus change from the optimal tool focus offset is monitored directly on the critical product images for both contact hole and line images. Z Focus corrections and x/y tilt corrections are fed back independently of dose to maintain critical dimension (CD) control. Additionally, the method can be used to diagnose problems with the focusing system by measuring the relationship between line edge width and barometric pressure.
    Type: Grant
    Filed: June 15, 2004
    Date of Patent: September 13, 2005
    Assignee: International Business Machines Corporation
    Inventors: Reginald R. Bowley, Jr., Vincent J. Carlos, James E. Doran, Stephen E. Knight, Robert K. Leidy, Keith J. Machia, Joseph E. Shaver, Dianne L. Sundling
  • Patent number: 6917901
    Abstract: A method uses three dimensional feature metrology for implementation of critical image control and feedback of lithographic focus and x/y tilt. The method is for measuring 3 dimensional profile changes in a photo sensitive film and feeding back compensatory exposure tool focus corrections to maintain a stable lithographic process. The measured focus change from the optimal tool focus offset is monitored directly on the critical product images for both contact hole and line images. Z Focus corrections and x/y tilt corrections are fed back independently of dose to maintain critical dimension (CD) control thereby achieving improved semiconductor wafer printing. Additionally, the method can be used to diagnose problems with the focusing system by measuring the relationship between line edge width and barometric pressure.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: July 12, 2005
    Assignee: International Business Machines Corporation
    Inventors: Reginald R. Bowley, Jr., Vincent J. Carlos, James E. Doran, Stephen E. Knight, Robert K. Leidy, Keith J. Machia, Joseph E. Shaver, Dianne L. Sundling
  • Patent number: 6856378
    Abstract: A predictive method is used to compensate for intermediate batch sensitivities which inevitably occur during resist batch changeover. The compensation is applied to historical dose levels to arrive at a new dose level estimating an optimum dose. When the system discovers that a new batch of resist is loaded to a tool, historical data is used to calculate a reference dose for each tool. A batch factor is continuously calculated and using historical data along with the batch factor, a dose adjustment is made to maintain proper image size.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: February 15, 2005
    Assignee: International Business Machines Corporation
    Inventors: Keith J. Machia, Matthew C. Nicholls, Charles J. Parrish, Craig E. Schneider, Charles A. Whiting
  • Publication number: 20040267506
    Abstract: A method uses three dimensional feature metrology for implementation of critical image control and feedback of lithographic focus and x/y tilt. The method is for measuring 3 dimensional profile changes in a photo sensitive film and feeding back compensatory exposure tool focus corrections to maintain a stable lithographic process. The measured focus change from the optimal tool focus offset is monitored directly on the critical product images for both contact hole and line images. Z Focus corrections and x/y tilt corrections are fed back independently of dose to maintain critical dimension (CD) control thereby achieving improved semiconductor wafer printing. Additionally, the method can be used to diagnose problems with the focusing system by measuring the relationship between line edge width and barometric pressure.
    Type: Application
    Filed: June 15, 2004
    Publication date: December 30, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Reginald R. Bowley, Vincent J. Carlos, James E. Doran, Stephen E. Knight, Robert K. Leidy, Keith J. Machia, Joseph E. Shaver, Dianne L. Sundling
  • Publication number: 20040080738
    Abstract: A predictive method is used to compensate for intermediate batch sensitivities which inevitably occur during resist batch changeover. The compensation is applied to historical dose levels to arrive at a new dose level estimating an optimum dose. When the system discovers that a new batch of resist is loaded to a tool, historical data is used to calculate a reference dose for each tool. A batch factor is continuously calculated and using historical data along with the batch factor, a dose adjustment is made to maintain proper image size.
    Type: Application
    Filed: October 23, 2003
    Publication date: April 29, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Keith J. Machia, Matthew C. Nicholls, Charles J. Parrish, Craig E. Schneider, Charles A. Whiting
  • Patent number: 6674516
    Abstract: A predictive method is used to compensate for intermediate batch sensitivities which inevitably occur during resist batch changeover. The compensation is applied to historical dose levels to arrive at a new dose level estimating an optimum dose. When the system discovers that a new batch of resist is loaded to a tool, historical data is used to calculate a reference dose for each tool. A batch factor is continuously calculated and using historical data along with the batch factor, a dose adjustment is made to maintain proper image size.
    Type: Grant
    Filed: February 20, 2002
    Date of Patent: January 6, 2004
    Assignee: International Business Machines Corporation
    Inventors: Keith J. Machia, Matthew C. Nicholls, Charles J. Parrish, Craig E. Schneider, Charles A. Whiting
  • Publication number: 20030158710
    Abstract: A method uses three dimensional feature metrology for implementation of critical image control and feedback of lithographic focus and x/y tilt. The method is for measuring 3 dimensional profile changes in a photo sensitive film and feeding back compensatory exposure tool focus corrections to maintain a stable lithographic process. The measured focus change from the optimal tool focus offset is monitored directly on the critical product images for both contact hole and line images. Z Focus corrections and x/y tilt corrections are fed back independently of dose to maintain critical dimension (CD) control thereby achieving improved semiconductor wafer printing. Additionally, the method can be used to diagnose problems with the focusing system by measuring the relationship between line edge width and barometric pressure.
    Type: Application
    Filed: February 20, 2002
    Publication date: August 21, 2003
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Reginald R. Bowley, Vincent J. Carlos, James E. Doran, Stephen E. Knight, Robert K. Leidy, Keith J. Machia, Joseph E. Shaver, Dianne L. Sundling
  • Publication number: 20030156267
    Abstract: A predictive method is used to compensate for intermediate batch sensitivities which inevitably occur during resist batch changeover. The compensation is applied to historical dose levels to arrive at a new dose level estimating an optimum dose. When the system discovers that a new batch of resist is loaded to a tool, historical data is used to calculate a reference dose for each tool. A batch factor is continuously calculated and using historical data along with the batch factor, a dose adjustment is made to maintain proper image size.
    Type: Application
    Filed: February 20, 2002
    Publication date: August 21, 2003
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Keith J. Machia, Matthew C. Nicholls, Charles J. Parrish, Craig E. Schneider, Charles A. Whiting