Abstract: A method for making a polymeric web exhibiting a soft and silky tactile impression on at least one side thereof, the method comprising the steps of: providing a forming drum comprising at least one vacuum chamber; providing a forming structure, the forming structure being moveable upon the forming drum; extruding a precursor web directly onto the forming structure; moving the forming structure adjacent the vacuum chamber; applying vacuum at a sufficient level to induce a sufficient partial pressure to conform the precursor web to the forming structure; providing a source of heat; and annealing the precursor web by heating the precursor web; thereby forming the polymeric web exhibiting a soft and silky tactile impression on at least one side thereof, the polymeric web comprising hair-like fibrils having closed distal ends and an average aspect ratio of at least about 0.5.

Abstract: A colored web material comprising a plurality of discrete extended elements. The colored web material comprises a colorant incorporated in the material itself or a colorant disposed on at least one surface of the web material. The discrete extended elements comprise thinned portions at the distal ends and/or along the sidewalls of the discrete extended elements. In one embodiment, the discrete extended elements have a diameter of less than about 500 microns. In one embodiment, the colored web material comprises at least about 95 discrete extended elements per square centimeter. In one embodiment, the discrete extended elements have an aspect ratio of at least about 0.2.

Abstract: A colored web material comprising a plurality of discrete extended elements. The colored web material comprises a colorant incorporated in the material itself or a colorant disposed on at least one surface of the web material. The discrete extended elements comprise thinned portions at the distal ends and/or along the sidewalls of the discrete extended elements. In one embodiment, the discrete extended elements have a diameter of less than about 500 microns. In one embodiment, the colored web material comprises at least about 95 discrete extended elements per square centimeter. In one embodiment, the discrete extended elements have an aspect ratio of at least about 0.2.

Abstract: In accordance with an embodiment of the disclosure, an article includes a first web and second web underlying the first web. The first web includes a precursor web having a pattern of discrete substantially columnar protruded extensions extending only from a first surface of the precursor web, each of the protruded extensions having a sidewall defining an open proximal portion and a closed distal portion. The article further includes a bonding pattern. The bonding pattern includes a plurality of discrete bonding points and a sized spacing between each adjacent bonding point sufficient to have inscribed therein a circle having a diameter of about 1 mm to about 12 mm The article comprises between about 70 to 100 discrete bonding points for every 25 to 40 mm along a longitudinal axis of the article.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a compliant substrate. The forming structure has a plurality of discrete apertures or depressions. Pressure is provided between the compliant substrate and the forming structure to force the precursor web into the apertures or depressions of forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a static pressure plenum. The forming structure has a plurality of discrete apertures or depressions. Pressure is provided by the static pressure plenum against the precursor web and the forming structure to force the precursor web into the apertures or depressions of forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements.

Abstract: A process for making an embossed web includes providing a precursor web a first forming structure having a plurality of discrete first forming elements and a first pressure source and applying pressure between the first pressure source and the first forming structure to force the precursor web to conform to the first forming elements of to form a first embossed web having a plurality of first discrete extended elements. The first embossed web is then provided between a second forming structure having a plurality of discrete second forming elements and a second pressure source and pressure is applied between the second pressure source and the second forming structure to force the first embossed web to conform to the second forming elements to form a second embossed web having a plurality of second discrete extended elements. The resulting embossed web has a plurality of first and second discrete extended elements.

Abstract: A formed web comprising discrete three-dimensional elements formed therein, wherein at least some of the discrete three-dimensional elements comprise chads with corresponding apertures, wherein the aperture has a perimeter, wherein the chad has a length, wherein the chads are attached along a portion of the aperture perimeter which forms a connection segment, wherein the connection segment is less than about 50% of the entire aperture perimeter, and wherein the web comprises a film.

Abstract: Apparatus for making micro-textured webs. The apparatus comprises a pair of mated forming structures having a first forming structure, a second forming structure, and a deformation zone; wherein at least the first forming structure comprises voids, and wherein at least the second forming structure comprises protrusions wherein at least one protrusion has center-to-center spacings of less than about 800 microns with at least three of its adjacent protrusions. The voids of the first forming structure are engagable with the protrusions of the second forming structure at an engagement position to form a micro-textured web. In another embodiment, the apparatus comprises a pair of counter-rotating rollers wherein the first roller comprises grooves having a length, wherein the length of the grooves are oriented at an angle different from the machine direction.

Abstract: Processes for making micro-textured webs. The process comprises providing a precursor web; providing a pair of mated forming structures, including a first forming structure and a second forming structure, wherein at least the first forming structure comprises voids, and wherein at least the second forming structure comprises protrusions; and moving the web through a deformation zone of the mated forming structures, wherein the voids of the first forming structure engage with the protrusions of the second forming structure at an engagement position. Discrete three-dimensional elements are formed in the web as the protrusions on the second forming structure engage with the voids on the first mating structure. At least one protrusion has center-to-center spacings of less than about 800 microns with at least three of its adjacent protrusions.

Abstract: A method for making a polymeric web exhibiting a soft and silky tactile impression on at least one side thereof. The method comprises the steps of providing a forming structure being moveable upon a forming drum and comprising a plurality of protrusions extending from the forming structure, the protrusions being generally columnar forms having an average aspect ratio of at least about 1. The forming structure is disposed adjacent a vacuum chamber and vacuum is applied at a sufficient level to induce a sufficient partial pressure to conform a precursor web to the forming structure, thereby forming the polymeric web. The precursor web can be cast directly onto the forming structure, or it can be re-heated by re-heat means to elevate its temperature sufficiently to permit vacuum formation.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a compliant substrate. The forming structure has a plurality of discrete protruded elements and lands completely surrounding them. Pressure is provided between the compliant substrate and the forming structure to conform the precursor web to the forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements completely surrounded by land areas.

Abstract: An article includes a first web and second web underlying the first web. Each of the first and second webs includes first and second end regions and first and second side regions. The first web includes a precursor web having a pattern of discrete substantially columnar protruded extensions extending only from a first surface of the precursor web, each of the protruded extensions having a sidewall defining an open proximal portion and a closed distal portion. The article further includes a bonding pattern adhering together at least one of the first end regions of the first and second webs and the second end regions of the first and second webs. The bonding pattern includes a plurality of discrete bonding points and a sized spacing between each adjacent bonding point sufficient to have inscribed therein a circle having a diameter of about 1 mm to about 12 mm.

Abstract: A process for making an embossed web. A precursor web is provided between a forming structure and a compliant substrate. The forming structure has a plurality of discrete protruded elements and lands completely surrounding them. Pressure is provided between the compliant substrate and the forming structure to conform the precursor web to the forming structure to form the embossed web. The resulting embossed web has a plurality of discrete extended elements completely surrounded by land areas.

Abstract: An absorbent article comprising an apertured topsheet having a body-facing side and a garment-facing side, a backsheet, an absorbent core positioned between the topsheet and the backsheet, and a colored area viewable through a topsheet by a user viewing the body-facing side is provided. The absorbent article comprises a visual texture composed of less than about 65 objects per cm2 having an average mean areas greater than about 0.35 mm2.

Abstract: Methods for forming discrete deformations in web materials are disclosed. In some embodiments, the method involves feeding a web into an apparatus having nips that are formed between intermeshing rolls. The apparatus may be in the form of nested or other arrangements of multiple rolls, in which the web is maintained in substantial contact with at least one of the rolls throughout the process, and at least two of the rolls define two or more nips thereon with other rolls. In some embodiments, rolls can be used to expose a different side of the web for a subsequent deformation step. In these or other embodiments, the rolls can be used to transfer the web between rolls in such a manner that it may offset the rolls and/or web so that subsequent deformations are formed at a different cross-machine direction location than prior deformations.

Abstract: Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

Abstract: A method for making a forming structure. The steps of the method include providing a forming unit, providing a backing film, providing a foraminous element, employing liquid photosensitive resin to form the forming structure, and laser machining a plurality of generally columnar protrusions into the forming structure.

Abstract: A method for making a forming structure. In one embodiment the method comprises the steps of (a) providing a base material having a thickness; (b) providing a laser source; (c) laser etching a plurality of spaced-apart apertures, each aperture extending through the entire thickness of the base material, such that the non-laser-etched portions of the base material define a continuous network; and (d) laser etching the continuous network to remove material in a pattern that defines a plurality of protrusions, each protrusion being generally columnar and pillar-like. The plurality of protrusions can be laser etched first, before laser etching the plurality of spaced-apart apertures. The base material can be cylindrical-shaped and the laser etching can be accomplished in a continuous process by rotating the cylindrical-shaped base material as a laser source is operatively translated while laser etching a path similar to “threads” of a screw.

Abstract: A process for making an embossed web includes providing a precursor web a first forming structure having a plurality of discrete first forming elements and a first pressure source and applying pressure between the first pressure source and the first forming structure to force the precursor web to conform to the first forming elements of to form a first embossed web having a plurality of first discrete extended elements. The first embossed web is then provided between a second forming structure having a plurality of discrete second forming elements and a second pressure source and pressure is applied between the second pressure source and the second forming structure to force the first embossed web to conform to the second forming elements to form a second embossed web having a plurality of second discrete extended elements. The resulting embossed web has a plurality of first and second discrete extended elements.