Patents by Inventor Keith Marshall

Keith Marshall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952638
    Abstract: A direct reduction method/system, including: adding variable amounts of natural gas, hydrogen, and a carbon-free oxidizing gas to a feed gas stream upstream of a reformer; reforming the feed gas stream in the reformer to form a reformed gas stream, and delivering the reformed gas stream to a shaft furnace, where the reformed gas stream is used to reduce a metallic ore material to a direct reduced metallic material. The feed gas stream includes a top gas stream recycled from the shaft furnace. Optionally, the carbon-free oxidizing gas includes steam and the method further includes controlling a steam flow rate of the steam to maintain a maximum k-factor value of the feed gas stream of 0.74 or lower. Optionally, the variable amount of hydrogen is selected to replace 20-90% of the natural gas by fuel value. The variable amount of hydrogen is selected based upon an available supply of hydrogen.
    Type: Grant
    Filed: September 23, 2020
    Date of Patent: April 9, 2024
    Assignee: Midrex Technologies, Inc.
    Inventors: Keith Marshall Bastow-Cox, Enrique Jose Cintron, Gregory Darel Hughes
  • Publication number: 20240108430
    Abstract: A surgical robotic component comprising an articulated terminal portion, the terminal portion comprising: a distal segment having an attachment connected thereto, an intermediate segment, and a basal segment whereby the terminal portion is attached to the remainder of the surgical robotic component. The terminal portion further comprises a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis, and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis.
    Type: Application
    Filed: December 8, 2023
    Publication date: April 4, 2024
    Inventors: Luke David Ronald Hares, Keith Marshall
  • Patent number: 11925431
    Abstract: A motion feedthrough for a surgical drape, the motion feedthrough comprising a drive transfer element comprising a first portion and a second portion, the first portion being releasably engageable with a portion of a robot arm and the second portion being releasably engageable with a portion of an instrument, the drive transfer element being movable relative to a bulk portion of the drape so as to transfer drive between the robot arm and the instrument.
    Type: Grant
    Filed: September 29, 2022
    Date of Patent: March 12, 2024
    Assignee: CMR SURGICAL LIMITED
    Inventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
  • Patent number: 11903668
    Abstract: A surgical robotic component comprising an articulated terminal portion, the terminal portion comprising: a distal segment having an attachment connected thereto, an intermediate segment, and a basal segment whereby the terminal portion is attached to the remainder of the surgical robotic component. The terminal portion further comprises a first articulation between the distal segment and the intermediate segment, the first articulation permitting relative rotation of the distal segment and the intermediate segment about a first axis, and a second articulation between the intermediate segment and the basal segment, the second articulation permitting relative rotation of the intermediate segment and the basal segment about a second axis.
    Type: Grant
    Filed: June 11, 2021
    Date of Patent: February 20, 2024
    Assignee: CMR SURGICAL LIMITED
    Inventors: Luke David Ronald Hares, Keith Marshall
  • Patent number: 11877815
    Abstract: A robotic surgical instrument comprising a shaft, an articulated section and a drive mechanism. The articulated section extends from the shaft and terminates at its distal end in a tip. The tip has an attachment for an end effector. The drive mechanism drives the articulated section via flexible driving elements thereby altering the angular orientation of the tip relative to the shaft. The drive mechanism is controlled so as to always fully compress the articulated section along at least one extent by which the articulated section connects the tip and the shaft whilst driving the articulated section from any one configuration to any other configuration. The drive mechanism constrains movement of the articulated section so as to permit the tip to move with two degrees of rotational freedom and no degrees of translational freedom relative to the shaft.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: January 23, 2024
    Assignee: CMR SURGICAL LIMITED
    Inventors: Steven James Randle, Luke David Ronald Hares, Keith Marshall
  • Patent number: 11839438
    Abstract: A surgical drape for covering at least a portion of a surgical robot arm, the arm comprising at least one drive assembly interface element for transferring drive between the arm and an instrument engageable with the arm, the drape comprising an interface portion locatable between the arm and the instrument when the instrument is engaged with the arm; and a bulk portion encompassing the interface portion; the interface portion and the bulk portion being adjacent one another, the interface portion comprising one or more of a material or configuration having a lower modulus than that of the bulk portion in at least one direction, and a movable portion, the movable portion being movable relative to the bulk portion, so as to permit repeatable movement of a portion of the interface portion relative to the bulk portion.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: December 12, 2023
    Assignee: CMR SURGICAL LIMITED
    Inventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
  • Patent number: 11717367
    Abstract: A robotic surgical instrument comprising a shaft, an articulation attached to the distal end of the shaft, and a driving mechanism at the proximal end of the shaft. The articulation comprises a plurality of joints for articulating an end effector, the plurality of joints driveable by at least first and second pairs of driving elements. The driving mechanism comprises a pulley arrangement and a pulley drive. The pulley arrangement comprises first and second pulleys attached together such that their separation is fixed, wherein the first pair of driving elements is constrained to move around the first pulley, and the second pair of driving elements is constrained to move around the second pulley.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: August 8, 2023
    Assignee: CMR SURGICAL LIMITED
    Inventors: Luke David Ronald Hares, Keith Marshall, Andrew Mawby
  • Patent number: 11684436
    Abstract: A surgical robot comprising a surgical robot arm and a surgical instrument. The surgical robot arm terminates at its distal end in a drive assembly comprising a first drive interface element. The surgical instrument comprises a shaft, an articulation attached to the distal end of the shaft, and a driving mechanism at the proximal end of the shaft. The articulation is for articulating an end effector, the articulation driveable by at least a first driving element and a second driving element. The driving mechanism comprises a first instrument interface element to which the first driving element is connected and a second instrument interface element to which the second driving element is connected.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: June 27, 2023
    Assignee: CMR Surgical Limited
    Inventors: Keith Marshall, Steven James Randle
  • Patent number: 11674823
    Abstract: A device for sensing the relative rotary position of first and second parts about a rotation axis, the device comprising a follower constrained to move on a first track fast with the first part and on a second track fast with the second part, the first track being linear and the second track comprising a plurality of circular arcs and at least one transition section connecting one of the circular arcs to another, the tracks being arranged so as to convert relative rotation of the parts into linear motion of the follower, wherein the second track is generally spiral, each circular arc is of constant radius about the rotation axis and the first track is perpendicular to the rotation axis.
    Type: Grant
    Filed: April 22, 2022
    Date of Patent: June 13, 2023
    Assignee: CMR SURGICAL LIMITED
    Inventors: Keith Marshall, Christopher James Roach, Paul Christopher Roberts, Steven James Randle
  • Publication number: 20230173693
    Abstract: A robot arm comprising a first arm segment and a second arm segment coupled to each other by a first revolute joint having a first rotation axis and a second revolute joint having a second rotation axis non-parallel to the first rotation axis, and a joint mechanism for articulating the first arm segment relative to the second arm segment about the first and second rotation axes, the joint mechanism comprising: a first driven gear disposed about an axle coincident with the first rotation axis, the axle being fast with a first arm segment of the robot arm; a second driven gear disposed about the second rotation axis and fast with a second arm segment of the robot arm and fast with the first driven gear about the first rotation axis; a first drive gear configured to drive the first driven gear to rotate about the axle, the first drive gear being arranged to engage the first driven gear; a second drive gear for driving the second driven gear to rotate about the second rotation axis; and an intermediary gear arran
    Type: Application
    Filed: February 1, 2023
    Publication date: June 8, 2023
    Inventors: James Oliver GRANT, Keith MARSHALL, Thomas Bates JACKSON
  • Publication number: 20230074346
    Abstract: An interface structure for detachably interfacing a surgical robot arm to a surgical instrument, the interface structure comprising: a base portion comprising a first surface for facing the surgical instrument and a second surface for facing the surgical robot arm; and a plurality of first fasteners supported by the base portion and protruding from the first surface, the plurality of first fasteners configured to engage the surgical instrument so as to retain the interface structure to the surgical instrument. The interface structure engages the surgical robot arm so as to retain the interface structure to the surgical robot arm, wherein the plurality of first fasteners and the remainder of the interface structure are shaped such that when the surgical instrument is detached from the surgical robot arm the interface structure is retained to the surgical robot arm.
    Type: Application
    Filed: November 14, 2022
    Publication date: March 9, 2023
    Inventors: Nikki Priyam Su-Ling Phoolchund, Keith Marshall, Thomas Bates Jackson, Jonathan Peter Whittle, Dominic Martin McBrien
  • Publication number: 20230072227
    Abstract: An interface structure for detachably interfacing a surgical robot arm to a surgical instrument, the interface structure comprising: a base portion comprising a first surface for facing the surgical instrument and a second surface for facing the surgical robot arm; and a plurality of first fasteners supported by the base portion and protruding from the first surface, the plurality of first fasteners configured to engage the surgical instrument so as to retain the interface structure to the surgical instrument. The interface structure engages the surgical robot arm so as to retain the interface structure to the surgical robot arm, wherein the plurality of first fasteners and the remainder of the interface structure are shaped such that when the surgical instrument is detached from the surgical robot arm the interface structure is retained to the surgical robot arm.
    Type: Application
    Filed: November 14, 2022
    Publication date: March 9, 2023
    Inventors: Nikki Priyam Su-Ling Phoolchund, Keith Marshall, Thomas Bates Jackson, Jonathan Peter Whittle, Dominic Martin McBrien
  • Patent number: 11597102
    Abstract: A robot arm comprising a first arm segment and a second arm segment coupled to each other by a first revolute joint having a first rotation axis and a second revolute joint having a second rotation axis non-parallel to the first rotation axis, and a joint mechanism for articulating the first arm segment relative to the second arm segment about the first and second rotation axes, the joint mechanism comprising: a first driven gear disposed about an axle coincident with the first rotation axis, the axle being fast with a first arm segment of the robot arm; a second driven gear disposed about the second rotation axis and fast with a second arm segment of the robot arm and fast with the first driven gear about the first rotation axis; a first drive gear configured to drive the first driven gear to rotate about the axle, the first drive gear being arranged to engage the first driven gear; a second drive gear for driving the second driven gear to rotate about the second rotation axis; and an intermediary gear arran
    Type: Grant
    Filed: July 20, 2017
    Date of Patent: March 7, 2023
    Assignee: CMR Surgical Limited
    Inventors: James Oliver Grant, Keith Marshall, Thomas Bates Jackson
  • Patent number: 11577409
    Abstract: A robot arm comprising a plurality of limbs articulated relative to each other, the robot arm extending from a base to a distal limb carrying a tool or an attachment point for a tool, the distal limb being attached by a revolute joint to a second limb, and the robot arm comprising a motor having a body and a drive shaft configured to drive rotation of the distal limb relative to the second limb about the revolute joint, wherein the body of the motor is fast with the distal limb.
    Type: Grant
    Filed: August 31, 2020
    Date of Patent: February 14, 2023
    Assignee: CMR SURGICAL LIMITED
    Inventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund
  • Publication number: 20230034215
    Abstract: A process for the production of direct reduced iron (DRI), with or without carbon, using hydrogen, where the hydrogen is produced utilizing water generated internally from the process. The process is characterized by containing either one or two gas loops, one for affecting the reduction of the oxide and another for affecting the carburization of the DRI. The primary loop responsible for reduction recirculates used gas from the shaft furnace in a loop including a dry dedusting step, an oxygen removal step to generate the hydrogen, and a connection to the shaft furnace for reduction. In the absence of a second loop, this loop, in conjunction with natural gas addition, can be used to deposit carbon. A secondary carburizing loop installed downstream of the shaft furnace can more finely control carbon addition. This loop includes a reactor vessel, a dedusting step, and a gas separation unit.
    Type: Application
    Filed: October 10, 2022
    Publication date: February 2, 2023
    Inventors: Todd Michael ASTORIA, Gregory Darel HUGHES, Enrique Jose CINTRON, Keith Marshall BASTOW-COX
  • Patent number: 11564763
    Abstract: A motion feedthrough for a surgical drape, the motion feedthrough comprising a drive transfer element comprising a first portion and a second portion, the first portion being releasably engageable with a portion of a robot arm and the second portion being releasably engageable with a portion of an instrument, the drive transfer element being movable relative to a bulk portion of the drape so as to transfer drive between the robot arm and the instrument.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: January 31, 2023
    Assignee: CMR SURGICAL LIMITED
    Inventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
  • Publication number: 20230022025
    Abstract: A motion feedthrough for a surgical drape, the motion feedthrough comprising a drive transfer element comprising a first portion and a second portion, the first portion being releasably engageable with a portion of a robot arm and the second portion being releasably engageable with a portion of an instrument, the drive transfer element being movable relative to a bulk portion of the drape so as to transfer drive between the robot arm and the instrument.
    Type: Application
    Filed: September 29, 2022
    Publication date: January 26, 2023
    Inventors: Keith Marshall, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
  • Patent number: 11559361
    Abstract: A locator of a surgical port of a surgical robot system, the surgical robot system comprising an instrument attached to a robot arm, the instrument having an instrument shaft able to pass through the surgical port to a surgical site, the locator comprising: an interface configured to couple to the surgical port; a mechanism configured to permit relative linear and/or rotational motion of the interface and the instrument shaft; and a controller comprising a processor operable to estimate the position of a part of the robot arm, the controller configured to control the mechanism in dependence on the estimated position of the part of the robot arm such that as the robot arm retracts the instrument from the patient, the locator moves the port away from the robot arm and provides a reaction force to keep the port in place.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: January 24, 2023
    Assignee: CMR Surgical Limited
    Inventors: Andrew Murray Scholan, Ben Robert Chaplin, Keith Marshall, Luke David Ronald Hares, Nikki Priyam Su-Ling Phoolchund, Thomas Bates Jackson
  • Patent number: 11559882
    Abstract: Aspects of the disclosure include a torque sensor arrangement configured to attach between a first part and a second part to sense torque therebetween, the torque sensor arrangement comprising an interface member having on its exterior an engagement configuration configured to rotationally engage the first part, a torsion member comprising a deflectable body attached at one end thereof to the interface member and comprising, at the other end of the deflectable body, an engagement configuration configured to fixedly engage the second part, and a deflection sensor attached to the deflectable body, wherein the interface member defines a rigid sleeve extending around the deflectable body and the torque sensor arrangement further comprises a bushing located between and in contact with both the sleeve and the deflectable body.
    Type: Grant
    Filed: January 20, 2021
    Date of Patent: January 24, 2023
    Assignee: CMR SURGICAL LIMITED
    Inventors: Thomas Bates Jackson, Edward John Mottram, Gordon Thomas Deane, Keith Marshall, Paul Christopher Roberts, Ricardo Michael Henderson Da Silva
  • Patent number: 11547501
    Abstract: An interface structure for detachably interfacing a surgical robot arm to a surgical instrument, the interface structure comprising: a base portion comprising a first surface for facing the surgical instrument and a second surface for facing the surgical robot arm; and a plurality of first fasteners supported by the base portion and protruding from the first surface, the plurality of first fasteners configured to engage the surgical instrument so as to retain the interface structure to the surgical instrument. The interface structure engages the surgical robot arm so as to retain the interface structure to the surgical robot arm, wherein the plurality of first fasteners and the remainder of the interface structure are shaped such that when the surgical instrument is detached from the surgical robot arm the interface structure is retained to the surgical robot arm.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: January 10, 2023
    Assignee: CMR Surgical Limited
    Inventors: Nikki Priyam Su-Ling Phoolchund, Keith Marshall, Thomas Bates Jackson, Jonathan Peter Whittle, Dominic Martin McBrien