Abstract: An oil level/condition sensor includes a first level sensing tube, a common tube, and a second level sensing tube. The tubes are concentric to each other around a central axis. Moreover, the tubes are separated by plastic spacers which insulate the level sensing tubes from the common tube and maintain the concentricity of the tubes. Installed in the end of the first level sensing tube is a coupling/plug and disposed around the coupling/plug is a first condition sensing tube. The coupling/plug insulates the first level sensing tube from the first condition sensing tube and prevents fluid communication therebetween. A second condition sensing tube is attached to the second level sensing tube around the common tube and the first condition sensing tube. A ring-shaped insulator electrically isolates the second condition sensing tube from the second level sensing tube.

Abstract: A system for measuring oil condition in large engines includes a bypass valve that is installed in a lubrication system along a fluid line between an oil pan and an engine. The bypass valve communicates with a measurement chamber and when energized by a control module, the bypass valve diverts oil from the lubrication system to the measurement chamber. An oil condition sensor is disposed within the measurement chamber and is used to determine the condition of the oil that is diverted to the chamber. After the condition of the oil is determined, the bypass valve is energized to release the oil from the measurement chamber back into the lubrication system.

Abstract: A system for measuring oil condition in large engines includes a bypass valve that is installed in a lubrication system along a fluid line between an oil pan and an engine. The bypass valve communicates with a measurement chamber and when energized by a control module, the bypass valve diverts oil from the lubrication system to the measurement chamber. An oil condition sensor is disposed within the measurement chamber and is used to determine the condition of the oil that is diverted to the chamber. After the condition of the oil is determined, the bypass valve is energized to release the oil from the measurement chamber back into the lubrication system.

Abstract: A flexible circuit film oil sensor includes a flexible circuit film surrounded by a flexible border. A core support flap and a weld flap are attached to opposite ends of the flexible border. The flexible circuit film includes an oil level sensing electrode surface, an oil condition sensing electrode surface, a resistive temperature device, and a common electrode surface. The flexible circuit film engine oil sensor is wrapped around a core structure so that a spiral oil chamber is formed. Accordingly, the spiral oil chamber is at least partially filled with oil and electrical signals are provided across the electrode surfaces in order to monitor the level and condition of oil within the sensor. Additionally, the resistive temperature device provides a signal representative of the temperature of the oil within the sensor.

Abstract: An oil level/condition sensor includes a first level sensing tube, a common tube, and a second level sensing tube. The tubes are concentric to each other around a central axis. Moreover, the tubes are separated by plastic spacers which insulate the level sensing tubes from the common tube and maintain the concentricity of the tubes. Installed in the end of the first level sensing tube is a coupling/plug and disposed around the coupling/plug is a first condition sensing tube. The coupling/plug insulates the first level sensing tube from the first condition sensing tube and prevents fluid communication therebetween. A second condition sensing tube is attached to the second level sensing tube around the common tube and the first condition sensing tube. A ring-shaped insulator electrically isolates the second condition sensing tube from the second level sensing tube.

Abstract: A flexible circuit film oil sensor includes a flexible circuit film surrounded by a flexible border. A core support flap and a weld flap are attached to opposite ends of the flexible border. The flexible circuit film includes an oil level sensing electrode surface, an oil condition sensing electrode surface, a resistive temperature device, and a common electrode surface. The flexible circuit film engine oil sensor is wrapped around a core structure so that a spiral oil chamber is formed. Accordingly, the spiral oil chamber is at least partially filled with oil and electrical signals are provided across the electrode surfaces in order to monitor the level and condition of oil within the sensor. Additionally, the resistive temperature device provides a signal representative of the temperature of the oil within the sensor.