Patents by Inventor Keith Raymond Gaylo

Keith Raymond Gaylo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10051753
    Abstract: A cover glass article includes a glass body having a three-dimensional shape, an inside surface, and an outside surface. Each of the inside and outside surfaces has a surface roughness (Ra) less than 1 nm and is free of indentations having diameters larger than 150 ?m.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: August 14, 2018
    Assignee: CORNING INCORPORATED
    Inventors: Karl David Ehemann, Keith Raymond Gaylo, William Brashear Mattingly, III, Connor Thomas O'Malley, Ljerka Ukrainczyk, Kevin Lee Wasson
  • Publication number: 20180002224
    Abstract: Methods for increasing the hydrolytic resistance of a glass article are disclosed. According to one embodiment, the method includes providing a glass article with a pre-treatment hydrolytic titration value. Thereafter, the glass article is thermally treated at a treatment temperature greater than a temperature 200C less than a strain temperature of the glass article for a treatment time greater than or equal to about 0.25 hours such that, after thermally treating the glass article, the glass article has a post-treatment hydrolytic titration value that is less than the pre-treatment hydrolytic titration value.
    Type: Application
    Filed: December 30, 2015
    Publication date: January 4, 2018
    Applicant: CORNING INCORPORATED
    Inventors: Keith Raymond Gaylo, Lewis Kirk Klingensmith, Robert Anthony Schaut, Steven Alvin Tietje
  • Patent number: 9779190
    Abstract: Methods for compensating for the warp exhibited by three-dimensional glass covers as a result of ion exchange strengthening are provided. The methods use a computer-implemented model to predict/estimate changes to a target three-dimensional shape for the 3D glass cover as a result of ion exchange strengthening. The model includes the effects of ion exchange through the edge of the 3D glass cover. In an embodiment, the inverse of the predicted/estimated changes is used to produce a compensated (corrected) mold which produces as-molded parts which when subjected to ion exchange strengthening have shapes closer to the target shape than they would have had if the mold had not been compensated (corrected).
    Type: Grant
    Filed: February 11, 2016
    Date of Patent: October 3, 2017
    Assignee: Corning Incorporated
    Inventors: Izhar Zahoor Ahmed, Keith Raymond Gaylo, Jacob Immerman, John Richard Ridge, John Robert Saltzer, Jr., Ljerka Ukrainczyk
  • Publication number: 20170196109
    Abstract: A cover glass article includes a glass body having a three-dimensional shape, an inside surface, and an outside surface. Each of the inside and outside surfaces has a surface roughness (Ra) less than 1 nm and is free of indentations having diameters larger than 150 ?m.
    Type: Application
    Filed: November 10, 2016
    Publication date: July 6, 2017
    Inventors: Karl David Ehemann, Keith Raymond Gaylo, William Brashear Mattingly, III, Connor Thomas O'Malley, Ljerka Ukrainczyk, Kevin Lee Wasson
  • Patent number: 9573832
    Abstract: A method of reforming glass includes placing a glass sheet on a mold having a shaping surface for forming the glass sheet into a shaped glass article. A target starting mold forming temperature and temperature window are selected for the mold. A target starting mold forming temperature and temperature window are also selected for the glass sheet. The glass sheet and mold are simultaneously exposed to a first furnace condition controlled to a furnace temperature set point above the target starting mold forming temperature until a temperature of the mold is within the first temperature window. The glass sheet and mold are simultaneously exposed to a second furnace condition controlled to a furnace temperature set point between the target starting mold forming temperature and first furnace temperature set point until a temperature of the glass sheet is within the second temperature window, after which forming of the glass sheet starts.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: February 21, 2017
    Assignee: CORNING INCORPORATED
    Inventor: Keith Raymond Gaylo
  • Patent number: 9522837
    Abstract: A method of making a shaped glass article includes placing a glass sheet on top of a mold. A heat exchanger is arranged relative to the mold such that a heat exchange surface of the heat exchanger is in opposing relation to a back surface of the mold and separated from the back surface of the mold by a gap containing a layer of gas. The height of the gap is selected such that the dominant heat transfer between the heat exchange surface and the back surface of the mold is by conduction through the layer of gas. The glass sheet is heated and formed into a shaped glass article with the mold. The heat exchanger is operated to remove heat from at least part of the mold during at least one of heating the glass sheet, forming the shaped glass article, and cooling the shaped glass article.
    Type: Grant
    Filed: July 30, 2014
    Date of Patent: December 20, 2016
    Assignee: Corning Incorporated
    Inventors: Bushra Afzal, Keith Raymond Gaylo, Elias Panides, Kevin Lee Wasson
  • Patent number: 9512029
    Abstract: A cover glass article includes a glass body having a three-dimensional shape, an inside surface, and an outside surface. Each of the inside and outside surfaces has a surface roughness (Ra) less than 1 nm and is free of indentations having diameters larger than 150 ?m.
    Type: Grant
    Filed: February 22, 2013
    Date of Patent: December 6, 2016
    Assignee: Corning Incorporated
    Inventors: Karl David Ehemann, Keith Raymond Gaylo, William Brashear Mattingly, III, Connor Thomas O'Malley, Ljerka Ukrainczyk, Kevin Lee Wasson
  • Patent number: 9505648
    Abstract: Mold assemblies for forming shaped glass articles are disclosed herein. According to one embodiment, a mold assembly may include a mold body including a mold cavity, a support base, and a plenum body extending between the mold body and the support base. When the mold assembly is heated to an average temperature of greater than or equal to about 650° C. by an overhead heating source, the temperature at the center of the mold cavity may be less than at the perimeter of the mold cavity. The difference between the temperature at the center of the mold cavity and the temperature at the perimeter of the mold cavity may be at least about 12° C.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: November 29, 2016
    Assignee: CORNING INCORPORATED
    Inventors: Bushra Afzal, Keith Raymond Gaylo, Elias Panides
  • Publication number: 20160162615
    Abstract: Methods for compensating for the warp exhibited by three-dimensional glass covers as a result of ion exchange strengthening are provided. The methods use a computer-implemented model to predict/estimate changes to a target three-dimensional shape for the 3D glass cover as a result of ion exchange strengthening. The model includes the effects of ion exchange through the edge of the 3D glass cover. In an embodiment, the inverse of the predicted/estimated changes is used to produce a compensated (corrected) mold which produces as-molded parts which when subjected to ion exchange strengthening have shapes closer to the target shape than they would have had if the mold had not been compensated (corrected).
    Type: Application
    Filed: February 11, 2016
    Publication date: June 9, 2016
    Inventors: Izhar Zahoor Ahmed, Keith Raymond Gaylo, Jacob Immerman, John Richard Ridge, John Robert Saltzer, JR., Ljerka Ukrainczyk
  • Patent number: 9292634
    Abstract: Methods for compensating for the warp exhibited by three-dimensional glass covers as a result of ion exchange strengthening are provided. The methods use a computer-implemented model to predict/estimate changes to a target three-dimensional shape for the 3D glass cover as a result of ion exchange strengthening. The model includes the effects of ion exchange through the edge of the 3D glass cover. In an embodiment, the inverse of the predicted/estimated changes is used to produce a compensated (corrected) mold which produces as-molded parts which when subjected to ion exchange strengthening have shapes closer to the target shape than they would have had if the mold had not been compensated (corrected).
    Type: Grant
    Filed: May 5, 2014
    Date of Patent: March 22, 2016
    Assignee: CORNING INCORPORATED
    Inventors: Izhar Zahoor Ahmed, Keith Raymond Gaylo, Jacob Immerman, John Richard Ridge, John Robert Saltzer, Jr., Ljerka Ukrainczyk
  • Publication number: 20150329402
    Abstract: Mold assemblies for forming shaped glass articles are disclosed herein. According to one embodiment, a mold assembly may include a mold body including a mold cavity, a support base, and a plenum body extending between the mold body and the support base. When the mold assembly is heated to an average temperature of greater than or equal to about 650° C. by an overhead heating source, the temperature at the center of the mold cavity may be less than at the perimeter of the mold cavity. The difference between the temperature at the center of the mold cavity and the temperature at the perimeter of the mold cavity may be at least about 12° C.
    Type: Application
    Filed: May 15, 2015
    Publication date: November 19, 2015
    Inventors: Bushra Afzal, Keith Raymond Gaylo, Elias Panides
  • Publication number: 20150114042
    Abstract: A method of reforming glass includes placing a glass sheet on a mold having a shaping surface for forming the glass sheet into a shaped glass article. A target starting mold forming temperature and temperature window are selected for the mold. A target starting mold forming temperature and temperature window are also selected for the glass sheet. The glass sheet and mold are simultaneously exposed to a first furnace condition controlled to a furnace temperature set point above the target starting mold forming temperature until a temperature of the mold is within the first temperature window. The glass sheet and mold are simultaneously exposed to a second furnace condition controlled to a furnace temperature set point between the target starting mold forming temperature and first furnace temperature set point until a temperature of the glass sheet is within the second temperature window, after which forming of the glass sheet starts.
    Type: Application
    Filed: September 18, 2014
    Publication date: April 30, 2015
    Inventor: Keith Raymond Gaylo
  • Publication number: 20150040612
    Abstract: A method of making a shaped glass article includes placing a glass sheet on top of a mold. A heat exchanger is arranged relative to the mold such that a heat exchange surface of the heat exchanger is in opposing relation to a back surface of the mold and separated from the back surface of the mold by a gap containing a layer of gas. The height of the gap is selected such that the dominant heat transfer between the heat exchange surface and the back surface of the mold is by conduction through the layer of gas. The glass sheet is heated and formed into a shaped glass article with the mold. The heat exchanger is operated to remove heat from at least part of the mold during at least one of heating the glass sheet, forming the shaped glass article, and cooling the shaped glass article.
    Type: Application
    Filed: July 30, 2014
    Publication date: February 12, 2015
    Inventors: Bushra Afzal, Keith Raymond Gaylo, Elias Panides, Kevin Lee Wasson
  • Publication number: 20140331716
    Abstract: Methods for compensating for the warp exhibited by three-dimensional glass covers as a result of ion exchange strengthening are provided. The methods use a computer-implemented model to predict/estimate changes to a target three-dimensional shape for the 3D glass cover as a result of ion exchange strengthening. The model includes the effects of ion exchange through the edge of the 3D glass cover. In an embodiment, the inverse of the predicted/estimated changes is used to produce a compensated (corrected) mold which produces as-molded parts which when subjected to ion exchange strengthening have shapes closer to the target shape than they would have had if the mold had not been compensated (corrected).
    Type: Application
    Filed: May 5, 2014
    Publication date: November 13, 2014
    Applicant: CORNING INCORPORATED
    Inventors: Izhar Zahoor Ahmed, Keith Raymond Gaylo, Jacob Immerman, John Richard Ridge, John Robert Saltzer, JR., Ljerka Ukrainczyk
  • Publication number: 20140299300
    Abstract: A glass molding system and a method of making glass articles using the glass molding system are disclosed. The glass molding system includes an indexing table, a plurality of enclosures arranged along the indexing table, and a plurality of stations defined on the indexing table such that each of the stations is selectively indexable with any one of the enclosures. At least one radiant heater is arranged in at least one of the enclosures. A radiation reflector surface and a radiation emitter body are arranged in the at least one of the enclosures. The radiation emitter body is between the at least one radiant heater and the radiation reflector surface and has a first surface in opposing relation to the at least one radiant heater and a second surface in opposing relation to the radiation reflector surface.
    Type: Application
    Filed: June 24, 2014
    Publication date: October 9, 2014
    Inventors: Darrel P Bailey, John Harold Brennan, Michael Joseph Dailey, JR., Scott Winfield Deming, Karl David Ehemann, Keith Raymond Gaylo, David Joseph Kuhn, Brian Christopher Sheehan, Ljerka Ukrainczyk, Kevin Lee Wasson
  • Patent number: 8783066
    Abstract: A glass molding system and a method of making glass articles using the glass molding system are disclosed. The glass molding system includes an indexing table, a plurality of enclosures arranged along the indexing table, and a plurality of stations defined on the indexing table such that each of the stations is selectively indexable with any one of the enclosures. At least one radiant heater is arranged in at least one of the enclosures. A radiation reflector surface and a radiation emitter body are arranged in the at least one of the enclosures. The radiation emitter body is between the at least one radiant heater and the radiation reflector surface and has a first surface in opposing relation to the at least one radiant heater and a second surface in opposing relation to the radiation reflector surface.
    Type: Grant
    Filed: May 24, 2012
    Date of Patent: July 22, 2014
    Assignee: Corning Incorporated
    Inventors: Darrel P Bailey, John Harold Brennan, Michael Joseph Dailey, Jr., Scott Winfield Deming, Karl David Ehemann, Keith Raymond Gaylo, David Joseph Kuhn, Brian Christopher Sheehan, Ljerka Ukrainczyk, Kevin Lee Wasson, Yuriy Yurkovsky
  • Patent number: 8701443
    Abstract: A glass molding system and a method of making glass articles using the glass molding system are disclosed. The glass molding system includes an indexing table, a plurality of enclosures arranged along the indexing table, and a plurality of stations defined on the indexing table such that each of the stations is selectively indexable with any one of the enclosures. At least one radiant heater is arranged in at least one of the enclosures. A radiation reflector surface and a radiation emitter body are arranged in the at least one of the enclosures. The radiation emitter body is between the at least one radiant heater and the radiation reflector surface and has a first surface in opposing relation to the at least one radiant heater and a second surface in opposing relation to the radiation reflector surface.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: April 22, 2014
    Assignee: Corning Incorporated
    Inventors: Darrel P Bailey, John Harold Brennan, Michael Joseph Dailey, Jr., Scott Winfield Deming, Karl David Ehemann, Keith Raymond Gaylo, David Joseph Kuhn, Brian Christopher Sheehan, Ljerka Ukrainczyk, Kevin Lee Wasson, Yuriy Yurkovsky
  • Publication number: 20130323444
    Abstract: A cover glass article includes a glass body having a three-dimensional shape, an inside surface, and an outside surface. Each of the inside and outside surfaces has a surface roughness (Ra) less than 1 nm and is free of indentations having diameters larger than 150 ?m.
    Type: Application
    Filed: February 22, 2013
    Publication date: December 5, 2013
    Inventors: Karl David Ehemann, Keith Raymond Gaylo, William Brashear Mattingly, III, Connor Thomas O'Malley, Ljerka Ukrainczyk, Kevin Lee Wasson
  • Patent number: 8578737
    Abstract: This disclosure relates to methods and apparatus for controlling glass flow in, for example, a downdraw glass manufacturing process (e.g., the fusion downdraw process). The methods and apparatus are particularly well-suited for use in the manufacture of glass sheets such as the glass sheets used as substrates in display devices, e.g., liquid crystal displays (LCDs).
    Type: Grant
    Filed: January 23, 2013
    Date of Patent: November 12, 2013
    Assignee: Corning Incorporated
    Inventors: Olus Naili Boratav, Keith Raymond Gaylo, Kiat Chyai Kang, Bulent Kocatulum, Steven Michael Milillo, Douglas Gregg Neilson
  • Publication number: 20130133372
    Abstract: This disclosure relates to methods and apparatus for controlling glass flow in, for example, a downdraw glass manufacturing process (e.g., the fusion downdraw process). The methods and apparatus are particularly well-suited for use in the manufacture of glass sheets such as the glass sheets used as substrates in display devices, e.g., liquid crystal displays (LCDs).
    Type: Application
    Filed: January 23, 2013
    Publication date: May 30, 2013
    Inventors: Olus Naili Boratav, Keith Raymond Gaylo, Kiat Chyai Kang, Bulent Kocatulum, Steven Michael Milillo, Douglas Gregg Neilson