Patents by Inventor Keith Roy Vaillancourt

Keith Roy Vaillancourt has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11858210
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Grant
    Filed: September 29, 2022
    Date of Patent: January 2, 2024
    Assignee: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Publication number: 20230150193
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Application
    Filed: September 29, 2022
    Publication date: May 18, 2023
    Applicant: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Patent number: 11491716
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Grant
    Filed: February 1, 2021
    Date of Patent: November 8, 2022
    Assignee: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Publication number: 20210154926
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Application
    Filed: February 1, 2021
    Publication date: May 27, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Patent number: 10933582
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Grant
    Filed: September 19, 2019
    Date of Patent: March 2, 2021
    Assignee: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Publication number: 20200009788
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Application
    Filed: September 19, 2019
    Publication date: January 9, 2020
    Applicant: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Patent number: 10486363
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Grant
    Filed: January 9, 2019
    Date of Patent: November 26, 2019
    Assignee: Desktop Metal, Inc.
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan
  • Publication number: 20190210277
    Abstract: Devices, systems, and methods are directed to the use of vapor phase change in binder jetting processes for forming three-dimensional objects. In general, a vapor of a first fluid may be directed to a layer of a powder spread across a build volume. The vapor may condense to reduce mobility of the particles of the powder of the layer. For example, the condensing vapor may reduce the likelihood of particle ejection from the layer and, thus, may reduce the likelihood of clogging or otherwise degrading a printhead used to jet a second fluid (e.g., a binder) to the layer. Further, or instead, the condensing vapor may increase the density of the powder in the layer which, when repeated over a plurality of layers forming a three-dimensional object, may reduce the likelihood of slumping of the part during sintering.
    Type: Application
    Filed: January 9, 2019
    Publication date: July 11, 2019
    Inventors: Emanuel Michael Sachs, George Hudelson, Paul A. Hoisington, Christopher Benjamin Renner, Keith Roy Vaillancourt, Edward Russell Moynihan