Patents by Inventor Keith Sadler

Keith Sadler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11504813
    Abstract: A method comprises inspecting a ceramic matrix composite component assembled in a gas turbine engine to determine an extent of damage to the ceramic matrix composite component, determining a repair technique to repair the damage to the ceramic matrix composite component based on the extent of damage to the ceramic matrix composite component, and repairing the ceramic matrix composite component using the repair technique.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: November 22, 2022
    Assignees: Rolls-Royce High Temperature Composites Inc.
    Inventors: Michael J. Whittle, Stephen Harris, Keith Sadler, Matthew D. Thomason, Andrew Norton, James Kell
  • Patent number: 11415007
    Abstract: A gas turbine engine includes a shroud ring, a vane ring, and a secondary flow assembly. The shroud ring extends around an associated turbine wheel and includes a carrier segment and a blade track segment comprising ceramic matrix composite materials. The blade track segment and the carrier segment defining a shroud cavity radially therebetween. The vane ring includes a heat shield comprising ceramic matrix composite materials that forms an outer platform, an inner platform, and an airfoil defining a heat shield cavity radially through the heat shield. The secondary flow assembly includes a recirculating flow circuit having a discharge tube and a vane pressurizing tube; and the secondary flow assembly is configured to cool the blade track segment. The flow circuit is further configured to pressurize the heat shield cavity thereby providing a seal against the gases from the primary gas path entering the heat shield cavity.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: August 16, 2022
    Inventors: Michael J. Whittle, Keith Sadler, Matthew D. Thomason, Andrew Holt
  • Patent number: 11415016
    Abstract: A turbine assembly for use with a gas turbine engine includes a bladed wheel assembly, a vane assembly, and an inner seal. The bladed wheel assembly is adapted to interact with gases flowing through a gas path of the gas turbine engine. The vane assembly is located upstream of the bladed wheel assembly and adapted to direct the gases at the bladed wheel assembly. The inner seal is configured to block gases from passing around the vane assembly.
    Type: Grant
    Filed: November 11, 2019
    Date of Patent: August 16, 2022
    Assignees: Rolls-Royce North American Technologies Inc.
    Inventors: Michael J. Whittle, Keith Sadler, Ted J. Freeman
  • Patent number: 11415005
    Abstract: A turbine vane assembly adapted for use in a gas turbine engine includes a plurality of turbine vanes, an outer vane support, and an inner vane support. The plurality of turbine vanes comprise ceramic matrix composite material and are adapted to interact with hot gases flowing through a gas path of the gas turbine engine during use of the turbine vane assembly.
    Type: Grant
    Filed: October 8, 2020
    Date of Patent: August 16, 2022
    Inventors: Michael J. Whittle, Keith Sadler
  • Patent number: 11346234
    Abstract: A turbine vane assembly includes a plurality of turbine vanes, an outer vane support, and an inner vane support. The turbine vanes are adapted to interact with gases flowing through a gas path of the gas turbine engine. The outer vane support is arranged radially outward of the turbine vane and configured to receive aerodynamic loads from the turbine vanes. The inner vane support is arranged radially inward from the outer vane support to locate the turbine vane assembly therebetween.
    Type: Grant
    Filed: January 2, 2020
    Date of Patent: May 31, 2022
    Assignee: Rolls-Royce plc
    Inventors: Keith Sadler, Michael J. Whittle
  • Patent number: 11208911
    Abstract: An assembly adapted for use in a gas turbine engine includes a carrier and a blade track segment. The carrier extends at least partway about an axis. The blade track segment is supported by the carrier radially relative to the axis to define a portion of a gas path of the assembly.
    Type: Grant
    Filed: April 23, 2020
    Date of Patent: December 28, 2021
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Keith Sadler, Ted J. Freeman, Aaron D. Sippel, Alexandra Baucco
  • Publication number: 20210354253
    Abstract: A method comprises inspecting a ceramic matrix composite component assembled in a gas turbine engine to determine an extent of damage to the ceramic matrix composite component, determining a repair technique to repair the damage to the ceramic matrix composite component based on the extent of damage to the ceramic matrix composite component, and repairing the ceramic matrix composite component using the repair technique.
    Type: Application
    Filed: May 18, 2020
    Publication date: November 18, 2021
    Inventors: Michael J. Whittle, Stephen Harris, Keith Sadler, Matthew D. Thomason, Andrew Norton, James Kell
  • Publication number: 20210332713
    Abstract: An assembly adapted for use in a gas turbine engine includes a carrier and a blade track segment. The carrier extends at least partway about an axis. The blade track segment is supported by the carrier radially relative to the axis to define a portion of a gas path of the assembly.
    Type: Application
    Filed: April 23, 2020
    Publication date: October 28, 2021
    Inventors: Keith Sadler, Ted J. Freeman, Aaron D. Sippel, Alexandra Baucco
  • Publication number: 20210231022
    Abstract: A gas turbine engine includes a shroud ring, a vane ring, and a secondary flow assembly. The shroud ring extends around an associated turbine wheel and includes a carrier segment and a blade track segment comprising ceramic matrix composite materials. The blade track segment and the carrier segment defining a shroud cavity radially therebetween. The vane ring includes a heat shield comprising ceramic matrix composite materials that forms an outer platform, an inner platform, and an airfoil defining a heat shield cavity radially through the heat shield. The secondary flow assembly includes a recirculating flow circuit having a discharge tube and a vane pressurizing tube; and the secondary flow assembly is configured to cool the blade track segment. The flow circuit is further configured to pressurize the heat shield cavity thereby providing a seal against the gases from the primary gas path entering the heat shield cavity.
    Type: Application
    Filed: January 24, 2020
    Publication date: July 29, 2021
    Inventors: Michael J. Whittle, Keith Sadler, Matthew D. Thomason, Andrew Holt
  • Publication number: 20210207486
    Abstract: A turbine vane assembly includes a plurality of turbine vanes, an outer vane support, and an inner vane support. The turbine vanes are adapted to interact with gases flowing through a gas path of the gas turbine engine. The outer vane support is arranged radially outward of the turbine vane and configured to receive aerodynamic loads from the turbine vanes. The inner vane support is arranged radially inward from the outer vane support to locate the turbine vane assembly therebetween.
    Type: Application
    Filed: January 2, 2020
    Publication date: July 8, 2021
    Inventors: Keith Sadler, Michael J. Whittle
  • Publication number: 20210140333
    Abstract: A turbine assembly for use with a gas turbine engine includes a bladed wheel assembly, a vane assembly, and an inner seal. The bladed wheel assembly is adapted to interact with gases flowing through a gas path of the gas turbine engine. The vane assembly is located upstream of the bladed wheel assembly and adapted to direct the gases at the bladed wheel assembly. The inner seal is configured to block gases from passing around the vane assembly.
    Type: Application
    Filed: November 11, 2019
    Publication date: May 13, 2021
    Inventors: Michael J. Whittle, Keith Sadler, Ted J. Freeman
  • Publication number: 20210108524
    Abstract: A turbine vane assembly adapted for use in a gas turbine engine includes a plurality of turbine vanes, an outer vane support, and an inner vane support. The plurality of turbine vanes comprise ceramic matrix composite material and are adapted to interact with hot gases flowing through a gas path of the gas turbine engine during use of the turbine vane assembly.
    Type: Application
    Filed: October 8, 2020
    Publication date: April 15, 2021
    Inventors: Michael J. Whittle, Keith Sadler
  • Patent number: 7648340
    Abstract: The present invention provides an airfoil for a first stage turbine blade having an external surface with first and second sides. The external surface extends spanwise between a hub and a tip and streamwise between a leading edge and a trailing edge of the airfoil. The external surface includes a contour substantially defined by Table 1 as listed in the specification.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: January 19, 2010
    Assignee: Rolls-Royce Power Engineering PLC
    Inventors: Keith Sadler, Andrew Thomas Napper
  • Patent number: 7507071
    Abstract: A cooling arrangement is provided in which an incident coolant flow is presented to a passage such that a proportion of that flow is diverted in order to create a standing relative overpressure in a chamber compared to the actual static pressure of the flow in the passage. In such circumstances through flow transfer apertures in the walls of the chamber forced coolant flows are presented for impingement upon surfaces and therefore greater heat transfer. Generally, coolant flow is presented to both ends of the chamber in order to create the relative standing overpressure in the chamber relative to the current static pressure presented in the passage through the incident flow. In such circumstances through utilizing the dynamic rotation or other motion of a component incorporating the arrangement a higher relative pressure is achieved for greater force coolant flow projection compared to the incident or actual static pressure of the incident coolant flow in the.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: March 24, 2009
    Assignee: Rolls-Royce PLC
    Inventors: Michiel Kopmels, Michael Jago, Keith Sadler, Peter Goodman
  • Publication number: 20070183897
    Abstract: The present invention provides an airfoil for a first stage turbine blade having an external surface with first and second sides. The external surface extends spanwise between a hub and a tip and streamwise between a leading edge and a trailing edge of the airfoil. The external surface includes a contour substantially defined by Table 1 as listed in the specification.
    Type: Application
    Filed: December 21, 2006
    Publication date: August 9, 2007
    Inventors: Keith Sadler, Andrew Napper
  • Publication number: 20060140763
    Abstract: A cooling arrangement 11 is provided in which an incident coolant flow 23 is presented to a passage 14 such that a proportion of that flow is diverted in order to create a standing relative overpressure in a chamber 24 compared to the actual static pressure of the flow 23 in the passage 14. In such circumstances through flow transfer apertures in the walls of the chamber 24 forced coolant flows are presented for impingement upon surfaces 26, 27 and therefore greater heat transfer. Generally, coolant flow is presented to both ends of the chamber 24 in order to create the relative standing overpressure in the chamber 24 relative to the current static pressure presented in the passage 14 through the incident flow 23.
    Type: Application
    Filed: November 1, 2005
    Publication date: June 29, 2006
    Applicant: ROLLS-ROYCE PLC
    Inventors: Michiel Kopmels, Michael Jago, Keith Sadler, Peter Goodman
  • Publication number: 20060104814
    Abstract: A heat transfer arrangement comprises a target member (28 or 30), and an impingement member (32). The impingement member (32) defines a fluid path (38 or 40) there through to direct fluid onto the target member. The arrangement includes a fluid directing formation (42) on the impingement member (32). The fluid path (38 or 40) extends through the fluid directory formation (42) such that the fluid path directs fluid to exit there from at an exit angle that is substantially orthogonal to the fluid directing formation.
    Type: Application
    Filed: November 15, 2005
    Publication date: May 18, 2006
    Applicant: Rolls-Royce plc
    Inventors: Michiel Kopmels, Keith Sadler
  • Publication number: 20060039787
    Abstract: A component such as a turbine blade for a gas turbine engine has a cooling arrangement comprising a supply passage 18 within the blade from which extend cooling passages 28 of a first array which open at discharge openings 29, for example at a trailing edge of the blade. Cooling passages 30 of a second array extend into the blade from discharge openings 31, and intersect the passages 28. The passages 30 terminate short of the supply passage 18. As a result of this arrangement, the limiting flow area for cooling air is defined by the cooling passages 28 of the first array, and is not affected by the accuracy with which the cooling passages 30 of the second array intersect the cooling passages 28 of the first array.
    Type: Application
    Filed: August 9, 2005
    Publication date: February 23, 2006
    Applicant: Rolls-Royce plc
    Inventors: Peter Goodman, Keith Sadler, Michiel Kopmels
  • Patent number: D639158
    Type: Grant
    Filed: May 25, 2010
    Date of Patent: June 7, 2011
    Inventors: Daniel T. Whitehead, H. Keith Sadler