Patents by Inventor Keith W. Trapp
Keith W. Trapp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240382918Abstract: The present disclosure provides a catalyst feeder for a polymerization process that uses a solid catalyst. A catalyst feeder includes a housing, a plug disposed radially inside the housing and rotatable relative to the housing, and an end plate coupled to the housing. If the plug is in a first rotational position, each one of a first plurality of magnets coupled, to an axial end of the plug is axially aligned with one of a. second plurality of magnets coupled to a surface of the end plate facing towards the axial end of the plug, thereby moving the plug towards a first seated position in relation to the housing. If the plug is in a second rotational position, the plurality of first magnets and the plurality of second magnets are axially offset from each other, thereby moving the plug towards an unseated position in relation to the housing.Type: ApplicationFiled: August 16, 2022Publication date: November 21, 2024Inventors: Timothy J. POIRRIER, Robert G. DEPIERRI, Keith W. TRAPP
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Patent number: 12116430Abstract: A method for regulating use of stored diluent in a polymerization process so as to maximize use of diluent recycled diluent recovered from the process, and so minimize use of stored diluent, is disclosed. Also disclosed is apparatus, particularly as an arrangement of controllers and valves for handling the flow of diluent through the process that can be used to implement the disclosed process.Type: GrantFiled: January 23, 2020Date of Patent: October 15, 2024Assignee: ExxonMobil Chemical Patents Inc.Inventors: Keith W. Trapp, John L. Begue, Kelly M. Forcht, Douglas J. Picou
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Patent number: 11813583Abstract: A process for maintaining an optimum polymerization process in a continuous loop polymerization reactor by driving a catalyst feed range set-point around a bad catalyst set-point range using a bad catalyst feed rate program to vary the catalyst feed rate for differing periods of time between previously determined good catalyst feed rates.Type: GrantFiled: August 20, 2020Date of Patent: November 14, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Douglas J. Picou, Keith W. Trapp, Asha C. Quant, Ariana L. Poindexter, Maxwell T. Mcgee
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Patent number: 11806685Abstract: A process and system for maintaining optimum polymerization production in a loop polymerization reactor by continuously and periodically obtaining polymerization results, such as melt index (MI), production rate and ash content of the polymer produced, determining whether each of the results is within desired ranges, storing and averaging recently obtained results in a database within a reaction rate controller program, and when one of the results is out of the desired range modifying at least one reaction parameter set-point such as monomer concentration, catalyst feed rate and reactor temperature to drive any out-of-range polymerization result(s) toward the desired range for that result.Type: GrantFiled: August 20, 2020Date of Patent: November 7, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Douglas J. Picou, Keith W. Trapp, Kelly M. Forcht, Asha C. Quant, Ariana L. Poindexter, Maxwell T. Mcgee
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Patent number: 11596918Abstract: A method for minimizing the amount of catalyst inactivating agent that is present in a liquid fraction recovered from a slurry-based polymer production process, the liquid fraction comprising diluent used in the polymer production process, is disclosed. The method includes steps for controlling the pressure over the liquid fraction collected during diluent recovery so as to minimize the concentration of catalyst inactivating agent that is retained in the recovered liquid fraction. Embodiments of apparatus suitable for conducting the disclosed method are also provided.Type: GrantFiled: August 20, 2020Date of Patent: March 7, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: John L. Begue, Kelly M. Forcht, Keith W. Trapp
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Publication number: 20220195076Abstract: A method for regulating use of stored diluent in a polymerization process so as to maximize use of diluent recycled diluent recovered from the process, and so minimize use of stored diluent, is disclosed. Also disclosed is apparatus, particularly as an arrangement of controllers and valves for handling the flow of diluent through the process that can be used to implement the disclosed process.Type: ApplicationFiled: January 23, 2020Publication date: June 23, 2022Inventors: Keith W. TRAPP, John L. BEGUE, Kelly M. FORCHT, Douglas J. PICOU
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Patent number: 11117979Abstract: Processes and apparatus for preparing bimodal polymers are provided. In some embodiments, processes include introducing a monomer, a first diluent, a catalyst, hydrogen, at a first hydrogen concentration, and optional comonomer, to a first loop reactor to produce, under polymerization conditions, a first slurry of polymer solids. Processes may also include continuously discharging the first slurry of polymer solids from the loop reactor as a first polymerization effluent to a first flash tank; separating the first polymerization effluent in the first flash tank to provide a first concentrated polymer slurry with significantly lower hydrogen concentration; and transferring the first concentrated polymer slurry from the flash tank to a re-slurry mixer. Processes may further include introducing a re-slurry mixer diluent to the first concentrated polymer slurry to form a second concentrated polymer slurry in the re-slurry mixer that can be pumped to a second slurry loop reactor.Type: GrantFiled: August 20, 2020Date of Patent: September 14, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Keith W. Trapp, Scott T. Roger, James A. Kendrick, Edward F. Smith
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Publication number: 20210079125Abstract: Processes and apparatus for preparing bimodal polymers are provided. In some embodiments, processes include introducing a monomer, a first diluent, a catalyst, hydrogen, at a first hydrogen concentration, and optional comonomer, to a first loop reactor to produce, under polymerization conditions, a first slurry of polymer solids. Processes may also include continuously discharging the first slurry of polymer solids from the loop reactor as a first polymerization effluent to a first flash tank; separating the first polymerization effluent in the first flash tank to provide a first concentrated polymer slurry with significantly lower hydrogen concentration; and transferring the first concentrated polymer slurry from the flash tank to a re-slurry mixer. Processes may further include introducing a re-slurry mixer diluent to the first concentrated polymer slurry to form a second concentrated polymer slurry in the re-slurry mixer that can be pumped to a second slurry loop reactor.Type: ApplicationFiled: August 20, 2020Publication date: March 18, 2021Inventors: Keith W. Trapp, Scott T. Roger, James A. Kendrick, Edward F. Smith
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Publication number: 20210077970Abstract: A method for minimizing the amount of catalyst inactivating agent that is present in a liquid fraction recovered from a slurry-based polymer production process, the liquid fraction comprising diluent used in the polymer production process, is disclosed. The method includes steps for controlling the pressure over the liquid fraction collected during diluent recovery so as to minimize the concentration of catalyst inactivating agent that is retained in the recovered liquid fraction. Embodiments of apparatus suitable for conducting the disclosed method are also provided.Type: ApplicationFiled: August 20, 2020Publication date: March 18, 2021Inventors: John L. Begue, Kelly M. Forcht, Keith W. Trapp
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Publication number: 20210077972Abstract: A process for maintaining an optimum polymerization process in a continuous loop polymerization reactor by driving a catalyst feed range set-point around a bad catalyst set-point range using a bad catalyst feed rate program to vary the catalyst feed rate for differing periods of time between previously determined good catalyst feed rates.Type: ApplicationFiled: August 20, 2020Publication date: March 18, 2021Inventors: Douglas J. Picou, Keith W. Trapp, Asha C. Quant, Ariana L. Poindexter, Maxwell T. Mcgee
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Publication number: 20210077974Abstract: A process and system for maintaining optimum polymerization production in a loop polymerization reactor by continuously and periodically obtaining polymerization results, such as melt index (MI), production rate and ash content of the polymer produced, determining whether each of the results is within desired ranges, storing and averaging recently obtained results in a database within a reaction rate controller program, and when one of the results is out of the desired range modifying at least one reaction parameter set-point such as monomer concentration, catalyst feed rate and reactor temperature to drive any out-of-range polymerization result(s) toward the desired range for that result.Type: ApplicationFiled: August 20, 2020Publication date: March 18, 2021Inventors: Douglas J. Picou, Keith W. Trapp, Kelly M. Forcht, Asha C. Quant, Ariana L. Poindexter, Maxwell T. Mcgee
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Patent number: 10934372Abstract: A process for reducing the level of hydrogen in certain polymerization effluent and recycle streams containing unreacted propylene monomers and hydrogen by contacting the streams with a hydrogenation catalyst so as to convert at least part of the propylene to the corresponding alkane. The process is particularly applicable to the effluent from a slurry polymerization reactor which has been used to produce a polypropylene homopolymer or copolymer having a first molecular weight and at least part of the effluent is to be supplied to a slurry polymerization reactor to produce a polypropylene homopolymer or copolymer having a second, higher molecular weight.Type: GrantFiled: June 22, 2017Date of Patent: March 2, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Christopher G. Bauch, Blu E. Englehorn, Kevin W. Lawson, Todd S. Edwards, Keith W. Trapp
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Publication number: 20200055966Abstract: Embodiments of an invention disclosed herein relate to a process for adjusting one or more of the high load melt index (I21.6), weight average molecular weight (Mw), and molecular weight distribution (Mw/Mn) of one or more of polyolefin polymers during a polymerization reaction or adjusting the catalyst activity of the polymerization reaction, the process includes a) pre-contacting at least one chromium-containing catalyst with at least one aluminum alkyl to form a catalyst mixture outside of a polymerization reactor; b) passing the catalyst mixture to the polymerization reactor; c) contacting the catalyst mixture with one or more monomers under polymerizable conditions to form the one or more of polyolefin polymers; and d) recovering the one or more of polyolefin polymers.Type: ApplicationFiled: June 19, 2017Publication date: February 20, 2020Applicant: ExxonMobil Chemical Patents Inc.Inventors: Zerong LIN, Edward F. SMITH, Keith W. TRAPP
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Publication number: 20190144573Abstract: A process for reducing the level of hydrogen in certain polymerization effluent and recycle streams containing unreacted propylene monomers and hydrogen by contacting the streams with a hydrogenation catalyst so as to convert at least part of the propylene to the corresponding alkane. The process is particularly applicable to the effluent from a slurry polymerization reactor which has been used to produce a polypropylene homopolymer or copolymer having a first molecular weight and at least part of the effluent is to be supplied to a slurry polymerization reactor to produce a polypropylene homopolymer or copolymer having a second, higher molecular weight.Type: ApplicationFiled: June 22, 2017Publication date: May 16, 2019Inventors: Christopher G. Bauch, Blu E. Englehorn, Kevin W. Lawson, Todd S. Edwards, Keith W. Trapp
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Patent number: 8192690Abstract: A method of treating a gas phase fluidized bed reactor and a method of polymerizing olefins in a gas phase fluidized bed reactor in the presence of a catalyst prone to cause sheeting by introducing a chromium-containing compound into the reactor and forming a high molecular weight polymer coating on the walls of the reactor. Furthermore, a device for and method of introducing the chromium-containing compound into the fluidized bed reactor at a plurality of locations in proximity to a lower section of a bed section wall of the fluidized bed reactor, and forming a high molecular weight polymer coating on the bed section wall.Type: GrantFiled: October 20, 2011Date of Patent: June 5, 2012Assignee: Univation Technologies, LLCInventors: Agapios K. Agapiou, David M. Glowczwski, Zerong Lin, Gary D. Mohr, Ted A. Powell, Michael E. Sieloff, Edward F. Smith, Kevin B. Stavens, Keith W. Trapp, Michael E. Muhle, F. David Hussein
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Publication number: 20120070575Abstract: A method for treating at least one interior surface (for example, a bed wall) of a fluidized bed polymerization reactor system, including by applying a solution catalyst (preferably at least substantially uniformly and in liquid form) to each surface, and optionally (where a catalyst component of the solution catalyst comprises at least one chromium containing compound) oxidizing at least some of the applied chromium containing compound in a controlled manner.Type: ApplicationFiled: November 22, 2011Publication date: March 22, 2012Applicant: UNIVATION TECHNOLOGIES, LLCInventors: Robert O. Hagerty, Kevin B. Stavens, Randall B. Laird, Zerong Lin, Michael E. Muhle, Agapios K. Agapiou, David M. Glowczwski, Fathi D. Hussein, Gary D. Mohr, Ted A. Powell, Michael E. Sieloff, Edward F. Smith, Keith W. Trapp
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Patent number: 8129481Abstract: A method for treating at least one interior surface (for example, a bed wall) of a fluidized bed polymerization reactor system, including by applying a solution catalyst (preferably at least substantially uniformly and in liquid form) to each surface, and optionally (where a catalyst component of the solution catalyst comprises at least one chromium containing compound) oxidizing at least some of the applied chromium containing compound in a controlled manner.Type: GrantFiled: November 22, 2011Date of Patent: March 6, 2012Assignee: Univation Technologies, LLCInventors: Robert O. Hagerty, Kevin B. Stavens, Randall B. Laird, Zerong Lin, Michael E. Muhle, Agapios K. Agapiou, David M. Glowczwski, Fathi D. Hussein, Gary D. Mohr, Ted A. Powell, Michael E. Sieloff, Edward F. Smith, Keith W. Trapp
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Publication number: 20120039755Abstract: A method of treating a gas phase fluidized bed reactor and a method of polymerizing olefins in a gas phase fluidized bed reactor in the presence of a catalyst prone to cause sheeting by introducing a chromium-containing compound into the reactor and forming a high molecular weight polymer coating on the walls of the reactor. Furthermore, a device for and method of introducing the chromium-containing compound into the fluidized bed reactor at a plurality of locations in proximity to a lower section of a bed section wall of the fluidized bed reactor, and forming a high molecular weight polymer coating on the bed section wall.Type: ApplicationFiled: October 20, 2011Publication date: February 16, 2012Applicant: UNIVATION TECHNOLOGIES, LLCInventors: Agapios K. Agapiou, David M. Glowczwski, Zerong Lin, Gary D. Mohr, Ted A. Powell, Michael E. Sieloff, Edward F. Smith, Kevin B. Stavens, Keith W. Trapp, Michael E. Muhle, F. David Hussein
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Patent number: 8088870Abstract: A method for treating at least one interior surface (for example, a bed wall) of a fluidized bed polymerization reactor system, including by applying a solution catalyst (preferably at least substantially uniformly and in liquid form) to each surface, and optionally (where a catalyst component of the solution catalyst comprises at least one chromium containing compound) oxidizing at least some of the applied chromium containing compound in a controlled manner.Type: GrantFiled: February 21, 2008Date of Patent: January 3, 2012Assignee: Univation Technologies, LLCInventors: Robert O. Hagerty, Kevin B. Stavens, Randall B. Laird, Zerong Lin, Michael E. Muhle, Agapios K. Agapiou, David M. Glowczwski, Fathi D. Hussein, Gary D. Mohr, Ted A. Powell, Michael E. Sieloff, Edward F. Smith, Keith W. Trapp
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Patent number: 8084554Abstract: A method of treating a gas phase fluidized bed reactor and a method of polymerizing olefins in a gas phase fluidized bed reactor in the presence of a catalyst prone to cause sheeting by introducing a chromium-containing compound into the reactor and forming a high molecular weight polymer coating on the walls of the reactor. Furthermore, a device for and method of introducing the chromium-containing compound into the fluidized bed reactor at a plurality of locations in proximity to a lower section of a bed section wall of the fluidized bed reactor, and forming a high molecular weight polymer coating on the bed section wall.Type: GrantFiled: February 11, 2008Date of Patent: December 27, 2011Assignee: Univation Technologies, LLCInventors: Agapios K. Agapiou, David M. Glowczwski, Zerong Lin, Gary D. Mohr, Ted A. Powell, Michael E. Sieloff, Edward F. Smith, Kevin B. Stavens, Keith W. Trapp, Michael E. Muhle, F. David Hussein