Abstract: An apparatus for printing a conductive ink onto a plastic panel including an articulatable arm having an end that opposes a surface of the panel. A nozzle is mounted via a nozzle height actuator to the end of the arm, and the nozzle is coupled to a source of conductive ink. A flow regulator, coupled to the ink source, regulates the flow rate of ink out of the nozzle and is controlled by the controller. A height sensor is configured to output a height signal relative to the surface and the controller, which is coupled to the arm, the flow regulator, the nozzle height actuator and the sensor, is configured to control the arm, flow regulator, nozzle height actuator, and speed of nozzle movement such that a conductive trace of predetermined height and width is applied to the substrate.

Abstract: A method for printing a conductive trace on a plastic panel comprising: locating a nozzle proximate to a surface of a panel; moving the nozzle relative to the surface of the panel; sensing the surface of the panel relative to the height of the nozzle off of the panel; determining the speed at which the nozzle is being moved across the surface of the panel; adjusting at least one of the height of the nozzle relative to the surface of the panel and a flow rate of conductive ink out of the nozzle; and dispensing a conductive ink from the nozzle onto the surface of the panel to form the conductive trace. The conductive trace is formed with a predetermined width.

Abstract: A system for effectively defrosting a plastic window includes a transparent plastic panel, a heater grid having a plurality of grid lines that are integrally formed with the plastic panel, and equalizing means for equalizing the electrical current traveling through each of the grid lines.

Abstract: An apparatus for printing a conductive ink onto a plastic panel including an articulatable arm having an end that opposes a surface of the panel. A nozzle is mounted via a nozzle height actuator to the end of the arm, and the nozzle is coupled to a source of conductive ink. A flow regulator, coupled to the ink source, regulates the flow rate of ink out of the nozzle and is controlled by the controller. A height sensor is configured to output a height signal relative to the surface and the controller, which is coupled to the arm, the flow regulator, the nozzle height actuator and the sensor, is configured to control the arm, flow regulator, nozzle height actuator, and speed of nozzle movement such that a conductive trace of predetermined height and width is applied to the substrate.

Abstract: An automotive window panel including a substantially transparent substrate with a protective coating system disposed thereon, and an ink applied onto the protective coating system is disclosed. The formulation of the ink includes an adhesion promoter and is adaptable to adhere to the surface of the protective coating with the adhesion promoter.

Abstract: The present invention provides for the enhancement of the amount of heat generated in the critical viewing area of a plastic window assembly by lowering the overall resistance of a conductive heater grid and allowing a greater amount of current to pass through the grid lines, thereby, increasing resistance heating of the window. This is achieved by subjecting the heater grid to a high power treatment after forming of the window assembly that reduces the resistance of the conductive heater grid.

Abstract: The present invention provides a window assembly having a transparent panel and a conductive heater grid formed integrally with the transparent panel. The conductive heater grid has a first group of grid lines and a second group of grid lines, with opposing ends of each group being connected to first and second busbars. Grid lines of the second group are spaced between adjacent grid lines of the first group, with the height of the grid lines themselves in the second group being less than the height of the grid lines in the first group.

Abstract: A window defroster system that includes a heater grid and a controller. The controller includes a pulse width modulator configured to provide a driving signal to the heater grid. The driving signal has an initial heating portion and a pulsed portion. The initial heating portion provides an initial voltage that is greater than an optimal operating voltage of the heater grid, the pulsed portion provides a pulsed signal with a pulsed high voltage that is greater than the optimal operating voltage.

Abstract: A plastic window and defroster assembly that enhances the amount of heat generated in the critical viewing area of a transparent plastic glazing panel. The assembly includes a transparent plastic panel and a conductive heater grid formed by printing a conductive ink with a sheet resistivity of less than about milliohms/square @ 25.4 ?m (1 mil).

Abstract: A window defroster assembly having a transparent panel and a defroster. The defroster includes a conductive layer applied over the panel and an electrically conductive heater grid formed integrally with the transparent panel. The heater grid includes a series of grid lines and at least a portion of the conductive layer is located between adjacent ones of the grid lines.

Abstract: The present invention involves an automotive glazing panel having an ink that adheres to a plastic substrate and is compatible with a hard-coat system. The plastic substrate comprises an ink printed thereon and a hard-coat system applied on the ink. The ink has a synthetic resin which is a polycarbonate resin, a polyester resin or mixtures thereof. The hard-coat system includes a solvent having greater than 10 weight percent water and includes either a glycol ether, a ketone, an alcohol or an acetate. The ink is adaptable to adhere to the surface of the substrate and be compatible with the hard coat system.

Abstract: The present invention provides a window assembly having a transparent panel and a conductive heater grid formed integrally with the transparent panel. The conductive heater grid has a first group of grid lines and a second group of grid lines, with opposing ends of each group being connected to first and second busbars. Grid lines of the second group are spaced between adjacent grid lines of the first group, with the width of the grid lines themselves in the second group being less than the width of the grid lines in the first group.

Abstract: The present invention provides a protected layered system for a component assembly. The protected layered system includes a plastic panel and at least two protective layers formed integrally with the plastic panel. One protective layer is configured as a barrier layer that reduces the loss of an additive suspended, and not covalently bonded, in the structure of any underlying protective layer or the plastic panel. The weathering performance exhibited by the component assembly is similar for various colored or tinted plastic panels or protective layers.

Abstract: The present invention involves a method of transferring a membrane image to an article. The method comprises providing a printed decoration to be applied onto a low surface energy membrane. The low surface energy membrane has a hardness level of greater than 70 durometer Shore A and a surface energy of up to 25 mJ/m2. The method further includes applying a predetermined pressure with a pressure device to force the printed decoration through a screen onto the low surface energy membrane. The pressure device has a hardness of up to 70 durometer Shore A. The method further includes forming the low surface energy membrane to the geometry of the surface of the article and applying pressure between the membrane and the article to transfer the membrane image from the membrane to the article.

Abstract: The present invention involves an ink for transferring a printed image from a membrane to a substrate. The ink comprises a hydrocarbon solvent, a synthetic resin, and a thixotrope for forming a thixotropic network in the ink. The hydrocarbon solvent has a predetermined evaporation rate and the thixotropic network of the ink has a thixotropic network magnitude of between about 3×104 and 6×105 dynes/cm2-sec?1 and a thixotropic network strength of at least about 35.0 gm-cm.