Abstract: Improved prosthetic components and a method for assembly therefor are described wherein the prosthesis comprises prefabricated modular components including a socket adapter, shank or pylon, a keel, and a foot. The method for preparation of the improved prosthesis reduces the time required for prosthesis preparation over that of the prior art, and includes the steps of making a cast of the remaining leg stump and forming a socket therefor; placing the socket in an alignment jig; assembling modular pieces including a prefabricated keel, pylon, and socket adapter; attaching the socket adapter to the socket; draping a final coating of copolymer on the prosthesis; and removing the pylon and socket adapter from the interior of the prosthesis.

Abstract: A copolymer thermoplastic natural foot orthosis for supporting and controlling the movement of a lower extremity and method for manufacturing the same. The orthosis is fabricated by forming a positive mold of the lower extremity, and modifying the positive mold in predetermined locations to accomplish the type of lower extremity control desired. A strip of heated thermoformable copolymer material is strategically positioned around predetermined locations on the positive mold for providing increased support for the natural foot orthosis at these predetermined locations. A sheet of heated thermoformable copolymer material is then drape mold around the positive mold and copolymer strip, wherein the copolymer sheet is vacuum sealed to conform to the shape of the positive mold. During the vacuum formation process, the copolymer sheet and copolymer strip combine together so that the copolymer sheet and copolymer strip are integrally formed into a single supporting structure.