Abstract: Compositions for reducing the formation of dust and methods for making and using same are provided. The composition can include an emulsion comprising one or more pitches, one or more fatty acids, one or more rosins, or any combination thereof. The composition can also include one or more film forming polymers, one or more oils, or a combination thereof.

Abstract: Methods and systems for preparing a binder system for use in producing fiberglass products are provided. The method can include combining at least a first resin and a component to produce a first binder system. The component can include a second resin, an additive, or a combination thereof. At least a portion of the first binder system can be applied to a first plurality of fibers. One or more process variables can be monitored. The one or more process variables can be evaluated. An amount of the first resin, the component, or both combined with one another can be adjusted in response to the evaluation of the one or more monitored process variables to produce a second binder system.

Abstract: Dedusting agents for fiberglass products and methods for making and using the same are provided. The composition can include a binder and a dedusting agent. The dedusting agent can include an emulsion comprising one or more pitches, one or more fatty acids, one or more rosins, or any combination thereof.

Abstract: Adhesive compositions having a reduced cure time and methods for making and using same are provided. In at least one specific embodiment, the adhesive composition can include a mixture of one or more phenolic-aldehyde resins and one or more cure accelerants. The one or more cure accelerants can be selected from the group consisting of: ammonia, ammonium hydroxide, one or more primary amines, one or more secondary amines, one or more tertiary amines, one or more alkanolamines, one or more aromatic amines, one or more polyamines, one or more amides, one or more polyamides, one or more compounds containing at least one amine functional group and at least one sulfur functional group, and any mixture thereof. In one or more embodiments, the adhesive composition can also include one or more hardeners.

Abstract: Lignocellulose based composite products made with modified aldehyde based binder compositions are provided. The lignocellulose based composite product can include a plurality of lignocellulose substrates and an at least partially cured binder composition. The binder composition can include, prior to curing, an aldehyde based resin and a copolymer. The copolymer can include one or more vinyl aromatic derived units and one or more unsaturated carboxylic acids, one or more unsaturated carboxylic anhydrides, or a combination of one or more unsaturated carboxylic acids and one or more unsaturated carboxylic anhydrides.

Abstract: Fiberglass products and methods for making same are provided. The fiberglass product can include a plurality of fibers and a two phase binder composition comprising a mixture of an aqueous polymer and a powdered polymer.

Abstract: A thermosetting urea-formaldehyde (UF) resin composition containing a rheological-enhancing amount of a thickening agent, the use of the resin composition for formulating an adhesive binder for preparing fiber mats and the fiber mats made using the adhesive binder, wherein improved mat properties and faster cure speeds can be obtained.

Abstract: Binder compositions for making fiberglass products and methods for making and using same are provided. The binder composition can include a phenol-aldehyde resin or a mixture of Maillard reactants and one or more modifiers selected from the group consisting of a copolymer comprising one or more vinyl aromatic derived units and at least one of maleic anhydride and maleic acid; an adduct of styrene, at least one of maleic anhydride and maleic acid, and at least one of an acrylic acid and an acrylate; and one or more latexes.

Abstract: Binder compositions and methods for making and using same are provided. The binder composition can include at least one polyamidoamine prepolymer and at least one copolymer. The copolymer can include one or more vinyl aromatic derived units, and one or more unsaturated carboxylic acids, one or more unsaturated carboxylic anhydrides, or a combination thereof. The copolymer can be modified by reaction with one or more base compounds.

Abstract: An aqueous binder composition for use in making fiber mats comprising as a major component a thermosetting urea-formaldehyde resin and as a minor component a water-soluble additive is at least one styrene/acrylate solution polymer having a bi-modal molecular weight and comprising a first molecular weight species and a second molecular weight species.

Abstract: Binder compositions for making fiberglass products and methods for making and using same are provided. The binder composition can include a phenol-aldehyde resin or a mixture of Maillard reactants and one or more modifiers selected from the group consisting of a copolymer comprising one or more vinyl aromatic derived units and at least one of maleic anhydride and maleic acid; an adduct of styrene, at least one of maleic anhydride and maleic acid, and at least one of an acrylic acid and an acrylate; and one or more latexes.

Abstract: Fiberglass mats, binder compositions, and methods for making the same are provided. The fiberglass mat can include a plurality of glass fibers and an at least partially cured binder composition. The binder composition, prior to at least partial curing, can include a first copolymer modified by reaction with one or more base compounds. The first copolymer can include one or more unsaturated carboxylic acids, one or more unsaturated carboxylic anhydrides, or a combination thereof, and one or more vinyl aromatic derived units. The first copolymer can have a weight average molecular weight (Mw) of about 500 to about 200,000. The first copolymer can be present in an amount ranging from about 60 wt % to about 95 wt %, based on a combined weight of the first copolymer and the one or more base compounds.

Abstract: Aqueous binder compositions for fiber mats include a urea-formaldehyde resin and an aqueous emulsion of a copolymer prepared by polymerization of a monomer mixture including styrene, an alkyl(meth)acrylate, acrylonitrile, and an unsubstituted or substituted acrylamide. Even when used in relatively low concentration, the copolymer provides improved physical properties to the fiber mat. The fiber mats can be used in composite flooring, asphalt roofing shingles, siding, and dry wall.

Abstract: Fiberglass mats, binder compositions, and methods for making the same are provided. In at least one specific embodiment, the fiberglass mat can include a plurality of glass fibers and a binder composition that includes a copolymer and one or more amines. The copolymer can include one or more unsaturated carboxylic acids, one or more unsaturated carboxylic anhydrides, or a combination thereof, and one or more vinyl aromatic derived units. The binder composition can have a weight average molecular weight (Mw) of about 500 to about 180,000. The fiberglass mat can have a thickness ranging from about 10 mils to about 1,000 mils, an average dry tensile strength of at least 50 lbs/3 inch; and an average Elmendorf tear strength of at least 300 gf.

Abstract: Binder compositions for making fiberglass products and methods for making and using same are provided. The binder composition can include a phenol-aldehyde resin or a mixture of Maillard reactants and one or more modifiers selected from the group consisting of a copolymer comprising one or more vinyl aromatic derived units and at least one of maleic anhydride and maleic acid; an adduct of styrene, at least one of maleic anhydride and maleic acid, and at least one of an acrylic acid and an acrylate; and one or more latexes.

Abstract: Compositions for reducing the formation of dust and methods for making and using same are provided. The composition can include an emulsion comprising one or more pitches, one or more fatty acids, one or more rosins, or any combination thereof. The composition can also include one or more film forming polymers, one or more oils, or a combination thereof.

Abstract: Dedusting agents for fiberglass products and methods for making and using the same are provided. The composition can include a binder and a dedusting agent. The dedusting agent can include an emulsion comprising one or more pitches, one or more fatty acids, one or more rosins, or any combination thereof.

Abstract: Aqueous binder compositions for fiber mats include a urea-formaldehyde resin and an aqueous emulsion of a copolymer prepared by polymerization of a monomer mixture including styrene, an alkyl(meth)acrylate, acrylonitrile, and an unsubstituted or substituted acrylamide. Even when used in relatively low concentration, the copolymer provides improved physical properties to the fiber mat. The fiber mats can be used in composite flooring, asphalt roofing shingles, siding, and dry wall.

Abstract: A thermosetting urea-formaldehyde (UF) resin composition containing a rheological-enhancing amount of a thickening agent, the use of the resin composition for formulating an adhesive binder for preparing fiber mats and the fiber mats made using the adhesive binder, wherein improved mat properties and faster cure speeds can be obtained.

Abstract: An aqueous binder composition for use in making fiber mats comprising as a major component a thermosetting urea-formaldehyde resin and as a minor component a water-soluble additive is at least one styrene/acrylate solution polymer having a bi-modal molecular weight and comprising a first molecular weight species and a second molecular weight species.