Abstract: A system for boring horizontal boreholes and installing products using a dual member drill string. The system is comprised of a boring machine with a frame and a rotary drive supported on the frame, a downhole tool, and a dual member drill string. The drill string comprises an inner member disposed within a tubular outer member such that the inner member is rotatable independent of the outer member. The outer member has at least one helical projection supported on an exterior surface of the outer member. The projections on the outer member function as an auger to clear spoils and support the bore. The auger arrangement with the dual member drill string can be used in forward reaming or backreaming operations.

Abstract: A system for monitoring the position and orientation of a downhole tool assembly having multiple beacons. In a preferred embodiment the first and second beacons are supported by the downhole tool assembly. Both beacons are adapted to transmit signals that are indicative of the orientation and position of the downhole tool assembly. A receiving assembly detects the signals transmitted from the first and second beacons. The receiving assembly transmits the detected signals to a processor that processes the signals to produce a composite of the relative positions and orientations of the receiving assembly and the downhole tool assembly. The composite of the relative positions of the receiving assembly and the downhole tool assembly are communicated to the operator using a display. The orientations of the first and second beacons are also communicated to the operator using the display.

Abstract: An apparatus for bursting pipe is preferably adapted to receive rotational energy from the inner member of a dual-member drill string. In a preferred embodiment, a plurality of pipe-bursting members, driven by the interconnected inner members, cut or burst a subterranean pipe. In another preferred embodiment, a plurality of screw drives move the pipe-bursting members between an expanded position and a retracted position in response to rotation of the interconnected inner members.

Abstract: A system for boring horizontal boreholes and installing products using a dual member drill string. The system is comprised of a boring machine with a frame and a rotary drive supported on the frame, a downhole tool, and a dual member drill string. The drill string comprises an inner member disposed within a tubular outer member such that the inner member is rotatable independent of the outer member. The outer member has at least one helical projection supported on an exterior surface of the outer member. The projections on the outer member function as an auger to clear spoils and support the bore. The auger arrangement with the dual member drill string can be used in forward reaming or backreaming operations.

Abstract: A coupling assembly to interconnect an inner member and an outer member of a dual member drill string in torque transmitting engagement is disclosed. The coupling assembly is adapted to transmit torque input from both members to a downhole tool. In one embodiment, the coupling assembly comprises a connector sub that fixedly and non-fixedly couples both members. In another embodiment, the coupling assembly comprises a clutch mechanism to interconnect both members when the rotational speed of the outer member exceeds the rotational speed of the inner member. In another embodiment, the coupling assembly comprises a mechanism to couple both members by axial downhole movement of the inner member relative to the outer member. In another embodiment, the coupling assembly comprises a planetary gear system that interconnects both members to provide high torque to the downhole tool at relatively low output speed of the dual member drill string.

Abstract: A horizontal directional drilling system is used to drive operation of a guidable reamer assembly connected to a drill string. The guidable reamer assembly preferably has a cutting member with a central longitudinal axis and a support member also having a central longitudinal axis. The longitudinal axes of the cutting member and the support member are collinear when the reamer assembly is in the non-steering position and laterally displaced when in the steering position. The assembly and method of this invention provide for increased control of reaming operations and product pipe placement.

Abstract: A system for monitoring the position and orientation of a downhole tool assembly having multiple beacons. In a preferred embodiment the first and second beacons are supported by the downhole tool assembly. Both beacons are adapted to transmit signals that are indicative of the orientation and position of the downhole tool assembly. A receiving assembly detects the signals transmitted from the first and second beacons. The receiving assembly transmits the detected signals to a processor that processes the signals to produce a composite of the relative positions and orientations of the receiving assembly and the downhole tool assembly. The composite of the relative positions of the receiving assembly and the downhole tool assembly are communicated to the operator using a display. The orientations of the first and second beacons are also communicated to the operator using the display.

Abstract: A horizontal directional drilling system is used to drive operation of a guidable reamer assembly connected to a drill string. The guidable reamer assembly preferably has a cutting member with a central longitudinal axis and a support member also having a central longitudinal axis. The longitudinal axes of the cutting member and the support member are collinear when the reamer assembly is in the non-steering position and laterally displaced when in the steering position. The assembly and method of this invention provide for increased control of reaming operations and product pipe placement.

Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.

Abstract: An automatic pipe handling system for automatically transporting pipe sections to and from a horizontal boring machine. The system comprises a pipe handling assembly, a pipe lubrication assembly, a makeup/breakout assembly, and an automatic control system. The pipe handling assembly stores pipe sections and transports the pipe sections to and from the drill string of a boring machine. As the pipe handling assembly transports a pipe section, the pipe lubrication assembly lubricates the appropriate pipe joints. The makeup/breakout assembly secures the drill string and pipe joints so that pipe sections can be added to or removed from the drill string. A programmed controller automatically operates the pipe handling system and its components by synchronizing the operations of the pipe handling system. The controller sequences and times the operation of each aspect of the pipe handling system during both the boring operation and the backreaming operation.

Abstract: An electrical strike sensing system for providing an alarm if the underground boring equipment encounters a potentially hazardous condition. The system senses current carried through the equipment, as well as the voltage between the equipment and a reference. The measured current is converted to a percentage of a reference current, and the voltage is converted to a percentage of a reference voltage. The current and voltage percentages are added, and if the sum exceeds 100%, the alarms are activated. The current and voltage percentages, as well as the date and time of the strike, are stored in a nonvolatile memory.

Abstract: Several designs of reversible expanders (10, 50, 100, 150) are disclosed for use on an underground boring tool (14) of the type using an air impact hammer. The reversible expanders allow a borehole of larger diameter than the tool to be formed. The reversible expander (10) is interference fit on the outer surface of the boring tool by either pressing the expander onto the tool or by shrink fit. A reversible expander (50) has a split which allows the expander to be slid over the tool and then clamped in place by bolts. A reverse expander (100) is formed of two members (102, 104) which, when bolted together, form a taper lock engagement with the tool. Finally, a reversible expander (150) can be threaded onto threads on the outer surface of the tool.