Patents by Inventor Ken Iruya
Ken Iruya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11708496Abstract: The present invention relates to a method of producing a powder coating material containing a fluororesin and a non-fluororesin. The method of producing a powder coating material includes kneading a raw material containing the fluororesin and the non-fluororesin with a kneading extruder equipped with a screw having a kneading zone, wherein a ratio of a length LK of the kneading zone to an effective length LS of the screw (LK/LS×100) is 21.0 to 50.0%.Type: GrantFiled: June 26, 2020Date of Patent: July 25, 2023Assignee: AGC Inc.Inventors: Lei Luo, Zhehong Wang, Ken Iruya
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Patent number: 11034124Abstract: An insulated conduit for use in offshore, deep water environments includes a pipe and a fluoropolymer composition. The pipe has an outer surface with the fluoropolymer composition disposed about the outer surface of the pipe for providing a thermal insulation layer. The fluoropolymer composition includes a fluoroplastic polymer present in an amount of at least 50 parts by weight based on 100 parts by weight of the fluoropolymer composition. The fluoropolymer composition also includes a fluoroelastomer present in an amount of a fluoroelastomer present in an amount of from about 20 to about 50 parts by weight based on 100 parts by weight of the fluoropolymer composition. The fluoropolymer composition has a thermal conductivity less than about 0.20 W/mK at 205° C.Type: GrantFiled: November 2, 2016Date of Patent: June 15, 2021Assignees: AGC CHEMICALS AMERICAS, INC., AGC INC.Inventors: Masahide Yodogawa, David J. Lavanga, Dennis G Murphy, Ken Iruya
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Publication number: 20200325346Abstract: The present invention relates to a method of producing a powder coating material containing a fluororesin and a non-fluororesin. The method of producing a powder coating material includes kneading a raw material containing the fluororesin and the non-fluororesin with a kneading extruder equipped with a screw having a kneading zone, wherein a ratio of a length LK of the kneading zone to an effective length LS of the screw (LK/LS×100) is 21.0 to 50.0%.Type: ApplicationFiled: June 26, 2020Publication date: October 15, 2020Applicant: AGC Inc.Inventors: Lei LUO, Zhehong Wang, Ken Iruya
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Publication number: 20180312679Abstract: An insulated conduit for use in offshore, deep water environments includes a pipe and a fluoropolymer composition. The pipe has an outer surface with the fluoropolymer composition disposed about the outer surface of the pipe for providing a thermal insulation layer. The fluoropolymer composition includes a fluoroplastic polymer present in an amount of at least 50 parts by weight based on 100 parts by weight of the fluoropolymer composition. The fluoropolymer composition also includes a fluoroelastomer present in an amount of a fluoroelastomer present in an amount of from about 20 to about 50 parts by weight based on 100 parts by weight of the fluoropolymer composition. The fluoropolymer composition has a thermal conductivity less than about 0.20 W/mK at 205° C.Type: ApplicationFiled: November 2, 2016Publication date: November 1, 2018Inventors: Masahide Yodogawa, David J. Lavanga, Dennis G. Murphy, Ken Iruya
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Publication number: 20180208742Abstract: To provide a method for producing a crosslinked product of a fluoroelastomer having no hydrogen atom bonded to a carbon atom, by which formation of white foreign matters is suppressed, and a fluoroelastomer composition suitable for the production method. A method for producing a crosslinked product, which comprises crosslinking a fluoroelastomer composition containing a fluoroelastomer having no hydrogen atom bonded to a carbon atom, such as a tetrafluoroethylene/perfluoro(alkyl vinyl ether) copolymer, and a fatty acid metal salt having a melting point of less than 200° C., at a crosslinking temperature higher than the melting point of the fatty acid metal salt, and a fluoroelastomer composition containing the fluoroelastomer and a fatty acid metal salt having a melting point of less than 200° C.Type: ApplicationFiled: March 22, 2018Publication date: July 26, 2018Applicant: Asahi Glass Company, LimitedInventors: Takeshi Yamada, Ken Iruya, Hiroki Nagai
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Patent number: 9815972Abstract: To provide a fluoro-rubber composition whereby good hardness and good elongation are obtainable in a rubber article after cross-linking, and a cross-linked rubber article using the same. A fluoro-rubber composition comprising a fluoro-rubber, a hydrophobic silica and a cross-linking agent, wherein the hydrophobic silica is one having hydrophobized with hexamethyldisilazane or silicone oil, and the content of the hydrophobic silica is from 1 to 50 parts by mass and the content of the cross-linking agent is from 0.1 to 5 parts by mass, per 100 parts by mass of the fluoro-rubber; and a cross-linked rubber article obtained by cross-linking such a fluoro-rubber composition.Type: GrantFiled: March 10, 2015Date of Patent: November 14, 2017Assignee: Asahi Glass Company, LimitedInventors: Takeshi Yamada, Ken Iruya
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Publication number: 20170218173Abstract: To provide a fluororubber composition excellent in formability, with which it is possible to produce a crosslinked fluororubber article excellent in surface smoothness, while maintaining rubber properties such as strength. A fluororubber composition comprising a fluororubber (A) and a glycerol ester (B) of a C14-20 unsaturated fatty acid, wherein the content of the glycerol ester (B) is from 0.8 to 4.0 parts by mass, based on 100 parts by mass of the fluororubber (A), and a crosslinked fluororubber article obtained by crosslinking the fluororubber composition.Type: ApplicationFiled: April 13, 2017Publication date: August 3, 2017Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Takeshi YAMADA, Satoko Yasuda, Ken Iruya
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Patent number: 9711257Abstract: To provide a fluorinated elastomer composition which is excellent in flexibility, heat resistance and flame retardance, and a molded product, cross-linked product and covered electric wire, using such a fluorinated elastomer composition. A fluorinated elastomer composition comprising a tetrafluoroethylene/propylene copolymer (a), an ethylene/tetrafluoroethylene copolymer (b), an ethylene copolymer (c) containing epoxy groups and a flame retardant (d), wherein the mass ratio [(a)/(b)] of (a) to (b) is from 70/30 to 40/60, the mass ratio [(b)/(c)] of (b) to (c) is from 100/0.1 to 100/10, and the content of (d) is from 0.1 to 30 parts by mass per 100 parts by mass of the total content of (a), (b) and (c).Type: GrantFiled: March 15, 2016Date of Patent: July 18, 2017Assignee: Asahi Glass Company, LimitedInventors: Ken Iruya, Satoko Yasuda, Daisuke Taguchi, Yasuhiko Matsuoka
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Publication number: 20160196895Abstract: To provide a fluorinated elastomer composition which is excellent in flexibility, heat resistance and flame retardance, and a molded product, cross-linked product and covered electric wire, using such a fluorinated elastomer composition. A fluorinated elastomer composition comprising a tetrafluoroethylene/propylene copolymer (a), an ethylene/tetrafluoroethylene copolymer (b), an ethylene copolymer (c) containing epoxy groups and a flame retardant (d), wherein the mass ratio [(a)/(b)] of (a) to (b) is from 70/30 to 40/60, the mass ratio [(b)/(c)] of (b) to (c) is from 100/0.1 to 100/10, and the content of (d) is from 0.1 to 30 parts by mass per 100 parts by mass of the total content of (a), (b) and (c).Type: ApplicationFiled: March 15, 2016Publication date: July 7, 2016Applicant: Asahi Glass Company, LimitedInventors: Ken IRUYA, Satoko YASUDA, Daisuke TAGUCHI, Yasuhiko MATSUOKA
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Publication number: 20150344366Abstract: To provide a polymer cement composition which, when hardened, is less susceptible to cracking by oil such as petroleum, and a cementing method using it. A polymer cement composition comprising cement, a polymer and water, wherein the polymer is a fluorinated polymer, and the degree of swelling obtained by the following measuring method is from 0 to 30%. (Method for measuring degree of swelling): A 1 mm-thick sheet made of the polymer is immersed in kerosene at a temperature within a range of 23±2° C. for 24 hours, whereby the volume change (%) as between before and after the immersion is measured, and the measured value is taken as the degree of swelling.Type: ApplicationFiled: August 7, 2015Publication date: December 3, 2015Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Ken IRUYA, Takeshi Yamada
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Publication number: 20150175779Abstract: To provide a fluoro-rubber composition whereby good hardness and good elongation are obtainable in a rubber article after cross-linking, and a cross-linked rubber article using the same. A fluoro-rubber composition comprising a fluoro-rubber, a hydrophobic silica and a cross-linking agent, wherein the hydrophobic silica is one having hydrophobized with hexamethyldisilazane or silicone oil, and the content of the hydrophobic silica is from 1 to 50 parts by mass and the content of the cross-linking agent is from 0.1 to 5 parts by mass, per 100 parts by mass of the fluoro-rubber; and a cross-linked rubber article obtained by cross-linking such a fluoro-rubber composition.Type: ApplicationFiled: March 10, 2015Publication date: June 25, 2015Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Takeshi YAMADA, Ken IRUYA
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Patent number: 8394549Abstract: To obtain a nonwoven fabric which is excellent in the heat resistance and the chemical resistance, of which the fiber diameter is small, and which is excellent in the mechanical strength at a temperature at which it is used; and an electrolyte membrane which is excellent in the dimensional stability when it is swollen by water, and of which an increase in the resistance by a reinforcing material is suppressed. A nonwoven fabric 28 containing fibers 26 of an ethylene/tetrafluoroethylene copolymer having a storage elastic modulus E? at 25° C. of at least 8×108 Pa and a melt viscosity measured at 300° C. of higher than 60 Pa·s and at most 300 Pa·s, wherein the average fiber diameter of the fibers is from 0.01 to 3 ?m; and an electrolyte membrane reinforced by the nonwoven fabric 28.Type: GrantFiled: July 29, 2011Date of Patent: March 12, 2013Assignee: Asahi Glass Company, LimitedInventors: Ichiro Terada, Seigo Kotera, Kazuo Hamazaki, Shigeru Aida, Ken Iruya
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Publication number: 20120232207Abstract: To provide a process for producing a fluorinated copolymer nanocomposite comprising a fluorinated copolymer and inorganic fine particles dispersed therein to a high degree, and a process for producing a molded fluororesin product. The process for producing a fluorinated copolymer nanocomposite comprising a fluorinated copolymer and inorganic fine particles, characterized in that a mixture (A) containing a fluorinated copolymer comprised of repeating units based on tetrafluoroethylene and repeating units based on ethylene, inorganic fine particles, and a solvent which can dissolve the fluorinated copolymer under ordinary or elevated pressure at a temperature of not higher than the melting point of the fluorinated copolymer, is heated to at least a temperature at which the fluorinated copolymer dissolves in the solvent, and the solvent is subsequently removed. The process for producing a molded fluororesin product by using the fluorinated copolymer nanocomposite to produce a molded product.Type: ApplicationFiled: May 22, 2012Publication date: September 13, 2012Applicant: Asahi Glass Company, LimitedInventors: Ken IRUYA, Takashi Sato
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Publication number: 20110281196Abstract: To obtain a nonwoven fabric which is excellent in the heat resistance and the chemical resistance, of which the fiber diameter is small, and which is excellent in the mechanical strength at a temperature at which it is used; and an electrolyte membrane which is excellent in the dimensional stability when it is swollen by water, and of which an increase in the resistance by a reinforcing material is suppressed. A nonwoven fabric 28 containing fibers 26 of an ethylene/tetrafluoroethylene copolymer having a storage elastic modulus E? at 25° C. of at least 8×108 Pa and a melt viscosity measured at 300° C. of higher than 60 Pa·s and at most 300 Pa·s, wherein the average fiber diameter of the fibers is from 0.01 to 3 ?m; and an electrolyte membrane reinforced by the nonwoven fabric 28.Type: ApplicationFiled: July 29, 2011Publication date: November 17, 2011Applicant: Asahi Glass Company, LimitedInventors: Ichiro Terada, Seigo Kotera, Kazuo Hamazaki, Shigeru Aida, Ken Iruya
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Publication number: 20110178193Abstract: To provide a method for easily producing an ethylene/tetrafluoroethylene copolymer porous material having excellent chemical resistance and filtration performance and has a high heat resistance, within a wide range of the porosity, and an ethylene/tetrafluoroethylene copolymer porous material obtained by such a process. A process for producing an ethylene/tetrafluoroethylene copolymer porous material which comprises a step of dissolving an ethylene/tetrafluoroethylene copolymer having repeating units based on ethylene and repeating units based on tetrafluoroethylene at a temperature of at most 300° C. in a solvent which can dissolve the ethylene/tetrafluoroethylene copolymer at a temperature of at most 300° C., to achieve a predetermined concentration to obtain a solution, a step of forming the solution to obtain a formed product, and a step of cooling the formed product to a temperature of at most the phase separation temperature of the solution to solidify the ethylene/tetrafluoroethylene copolymer.Type: ApplicationFiled: March 25, 2011Publication date: July 21, 2011Applicant: ASAHI GLASS COMPANY, LIMITEDInventors: Ken IRUYA, Takashi Nakano, Tomoyuki Fujita, Yoshitomi Morizawa
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Patent number: 7927690Abstract: It is an object of the present invention to provide a nonwoven fabric which is excellent in the heat resistance and the chemical resistance, of which the fiber diameter is small, which is excellent in the strength and of which the maximum pore diameter is small. A nonwoven fabric made of an ethylene/tetrafluoroethylene copolymer, characterized in that the nonwoven fabric is mutually fused continuous fibers of an ethylene/tetrafluoroethylene copolymer which has a melt viscosity of from higher than 100 to 1,500 Pa·s at 240° C.Type: GrantFiled: March 5, 2009Date of Patent: April 19, 2011Assignee: Asahi Glass Company, LimitedInventors: Daisuke Taguchi, Ken Iruya, Seigo Kotera
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Publication number: 20090226690Abstract: It is an object of the present invention to provide a nonwoven fabric which is excellent in the heat resistance and the chemical resistance, of which the fiber diameter is small, which is excellent in the strength and of which the maximum pore diameter is small. A nonwoven fabric made of an ethylene/tetrafluoroethylene copolymer, characterized in that the nonwoven fabric is mutually fused continuous fibers of an ethylene/tetrafluoroethylene copolymer which has a melt viscosity of from higher than 100 to 1,500 Pa˜s at 240° C.Type: ApplicationFiled: March 5, 2009Publication date: September 10, 2009Applicant: Asahi Glass Company, LimitedInventors: Daisuke Taguchi, Ken Iruya, Seigo Kotera