Abstract: A seat belt pretensioner for use in a seat belt pretensioning retractor assembly includes a pretensioner tube in fluid communication with a gas generator, and a driving element with a piston disposed inside the pretensioner tube and formed a flexible elongated rod. At least a portion of an outer surface of the elongated rod spaced from an inside surface of the pretensioner tube defines at least one clearance space to be filled by the deformed elongated rod in the event that a gas pressure from the gas generator is applied to the piston when a sprocket is engaged with the elongated rod causing an overpressure condition in an actuation volume defined between the piston and the gas generator within the pretensioner tube.

Abstract: A seatbelt pretensioning retractor assembly for use in a passenger vehicle is provided. The pretensioning assembly includes a one-piece tread head pinion including a ring portion having a plurality of teeth and a pair of flanges on each side of the teeth. The tread head pinion is formed as a single piece and includes a shaft extending from a side and a bearing portion extending from a second side. A bending element mounting portion extends from the bearing portion. The one-piece tread head pinion is attached to a spindle via a torsion bar, and the spindle bears against the bearing portion when the spindle rotates relative to the tread head pinion. The one-piece tread head pinion may include a staking cavity extending into the bearing portion with a staking wall that is deformable toward a digressive bending element inserted into the staking cavity.

Abstract: A seatbelt pretensioning retractor assembly for use in a passenger vehicle is provided. The pretensioning assembly includes a one-piece tread head pinion including a ring portion having a plurality of teeth and a pair of flanges on each side of the teeth. The tread head pinion is formed as a single piece and includes a shaft extending from a side and a bearing portion extending from a second side. A bending element mounting portion extends from the bearing portion. The one-piece tread head pinion is attached to a spindle via a torsion bar, and the spindle bears against the bearing portion when the spindle rotates relative to the tread head pinion. The one-piece tread head pinion may include a staking cavity extending into the bearing portion with a staking wall that is deformable toward a digressive bending element inserted into the staking cavity.

Abstract: Seat belt web retractors and associated systems and methods are described herein. Web retractors assemblies configured in accordance with various embodiments of the present technology can include, for example, a frame having a first sidewall and a second sidewall opposite the first sidewall, and a spring-loaded shaft extending between the first and second sidewalls. The web retractor can further include a locking mechanism positioned proximate to the first sidewall of the frame and operably coupled to the shaft. The locking mechanism can include a vehicle inertia sensor and/or a web inertia sensor. A cover can enclose the locking mechanism such that the cover and the first sidewall form a liquid-sealed enclosure around the locking mechanism.