Abstract: A system of communicating data over a high availability industrial control system is disclosed. The industrial control system includes a first data producer, a second data producer in communicative connection with the first data producer, a first data consumer, and a second data consumer in communicative connection with the first data consumer. The system further includes the first producer communicating the data over multiple connection paths from the first producer to the first consumer and the second consumer through intermediate modules, and the second producer communicating the data over multiple connection paths from the second producer to the first consumer and the second consumer through intermediate modules. Also disclosed is a method of communicating data over the high availability industrial control system.

Abstract: A method and system for assigning slot addresses to modules in a fault tolerant industrial control system includes a pair of backplane switches on each base. Each backplane switch is configured to communicate between one backplane and the modules located on the base and to communicate between backplane switches located at adjacent bases. A backplane switch on a bank master base first assigns a base address and slot addresses to itself. The backplane switches on each additional base initiate transmission of a base address request. A base address response, including a base address and slot numbers for the adjacent base, is transmitted after a base has its own address assigned. Each base repeats the process in sequence along the bank, incrementing the base address by one and the slot address by the number of slots on the base and passing the new base and slot addresses along the bank.

Abstract: A modular I/O system for an industrial automation network includes a network adapter including first and second adapter modules, wherein each adapter module is configured for connection with an industrial network. The I/O system further includes a first I/O device with first and second I/O modules each configured for operative connection to a controlled system for input/output of data with respect to the controlled system. The I/O system further includes first and second independent backplane data networks that connect each of the first and second adapter modules to each of the first and second I/O modules. The network adapter includes first and second removable backplane network switches and the first I/O device includes third and fourth removable backplane network switches that establish the backplane networks. The backplane network switches can be Ethernet gigabit switches.

Abstract: A method and system for assigning slot addresses to modules in a fault tolerant industrial control system includes a pair of backplane switches on each base. Each backplane switch is configured to communicate between one backplane and the modules located on the base and to communicate between backplane switches located at adjacent bases. A backplane switch on a bank master base first assigns a base address and slot addresses to itself. The backplane switches on each additional base initiate transmission of a base address request. A base address response, including a base address and slot numbers for the adjacent base, is transmitted after a base has its own address assigned. Each base repeats the process in sequence along the bank, incrementing the base address by one and the slot address by the number of slots on the base and passing the new base and slot addresses along the bank.

Abstract: A system of communicating data over a high availability industrial control system is disclosed. The industrial control system includes a first data producer, a second data producer in communicative connection with the first data producer, a first data consumer, and a second data consumer in communicative connection with the first data consumer. The system further includes the first producer communicating the data over multiple connection paths from the first producer to the first consumer and the second consumer through intermediate modules, and the second producer communicating the data over multiple connection paths from the second producer to the first consumer and the second consumer through intermediate modules. Also disclosed is a method of communicating data over the high availability industrial control system.

Abstract: A modular I/O system for an industrial automation network includes a network adapter including first and second adapter modules, wherein each adapter module is configured for connection with an industrial network. The I/O system further includes a first I/O device with first and second I/O modules each configured for operative connection to a controlled system for input/output of data with respect to the controlled system. The I/O system further includes first and second independent backplane data networks that connect each of the first and second adapter modules to each of the first and second I/O modules. The network adapter includes first and second removable backplane network switches and the first I/O device includes third and fourth removable backplane network switches that establish the backplane networks. The backplane network switches can be Ethernet gigabit switches.

Abstract: A system of communicating data over a high availability industrial control system is disclosed. The industrial control system includes a first data producer, a second data producer in communicative connection with the first data producer, a first data consumer, and a second data consumer in communicative connection with the first data consumer. The system further includes the first producer communicating the data over multiple connection paths from the first producer to the first consumer and the second consumer through intermediate modules, and the second producer communicating the data over multiple connection paths from the second producer to the first consumer and the second consumer through intermediate modules. Also disclosed is a method of communicating data over the high availability industrial control system.

Abstract: A modular I/O system for an industrial automation network includes a network adapter including first and second adapter modules, wherein each adapter module is configured for connection with an industrial network. The I/O system further includes a first I/O device with first and second I/O modules each configured for operative connection to a controlled system for input/output of data with respect to the controlled system. The I/O system further includes first and second independent backplane data networks that connect each of the first and second adapter modules to each of the first and second I/O modules. The network adapter includes first and second removable backplane network switches and the first I/O device includes third and fourth removable backplane network switches that establish the backplane networks. The backplane network switches can be Ethernet gigabit switches.

Abstract: A modular I/O system for an industrial automation network includes a network adapter including first and second adapter modules, wherein each adapter module is configured for connection with an industrial network. The I/O system further includes a first I/O device with first and second I/O modules each configured for operative connection to a controlled system for input/output of data with respect to the controlled system. The I/O system further includes first and second independent backplane data networks that connect each of the first and second adapter modules to each of the first and second I/O modules. The network adapter includes first and second removable backplane network switches and the first I/O device includes third and fourth removable backplane network switches that establish the backplane networks. The backplane network switches can be Ethernet gigabit switches.

Abstract: An enhanced transfer of information using an industrial protocol system and method are disclosed. In one embodiment, an industrial automation system includes a serving device communicably coupled with a client device via an industrial data exchange protocol. The client device is configured to generate a service request in accordance with the industrial data exchange protocol, compress the service request, encapsulate the compressed service request in a request packet, and send the request packet to the serving device. The serving device is configured to receive the request packet, decompress the compressed service request, process the service request, gather a service response payload based on the service request, compress the service response payload, encapsulate the compressed service response payload into a response packet, and send the response packet to the client device.

Abstract: A system of communicating data over a high availability industrial control system is disclosed. The industrial control system includes a first data producer, a second data producer in communicative connection with the first data producer, a first data consumer, and a second data consumer in communicative connection with the first data consumer. The system further includes the first producer communicating the data over multiple connection paths from the first producer to the first consumer and the second consumer through intermediate modules, and the second producer communicating the data over multiple connection paths from the second producer to the first consumer and the second consumer through intermediate modules. Also disclosed is a method of communicating data over the high availability industrial control system.

Abstract: A method and system for interacting with data frames passing through a module connected to an industrial network is disclosed. Each module includes an aggregation unit located on the network interface above the physical layer. To transmit data, the aggregation unit reads a header from a dynamic data packet to determine if the module is a participant module for the packet. If so, the aggregation unit inserts data from the module into the data packet and transmits the packet to another module. To receive data, the aggregation unit reads a header from the data packet to determine whether the data packet includes data for the module. If so, the aggregation unit reads the data and passes the data packet to another module. If the aggregation unit determines that a data packet is not intended for the module, the data packet is passed to another module with no further interaction.

Abstract: A method and system for assigning slot addresses to modules in an industrial control system is disclosed. The modules are set up in a daisy chain topology. On power-up, a first module in the chain reads its slot address from a user configurable input or sets its slot address to a default value. The first module communicates to its immediate right neighbor using a special, one-hop message. The neighboring modules communicate to receive each other's information. The first module then sets an enable signal between the modules and sends a slot number to the neighbor in a firmware message. The neighbor checks if the enable signal is set and verifies that the slot number is a valid slot number. If so, then the neighboring module accepts the slot and repeats the same procedure to its next immediate neighbor, and so on until the last module.

Abstract: A method and system for interacting with data frames passing through a module connected to an industrial network is disclosed. Each module includes an aggregation unit located on the network interface above the physical layer. To transmit data, the aggregation unit reads a header from a dynamic data packet to determine if the module is a participant module for the packet. If so, the aggregation unit inserts data from the module into the data packet and transmits the packet to another module. To receive data, the aggregation unit reads a header from the data packet to determine whether the data. packet includes data for the module. If so, the aggregation unit reads the data and passes the data packet to another module. If the aggregation unit determines that a data packet is not intended for the module, the data packet is passed to another module with no further interaction.

Abstract: A method and system for interacting with data frames passing through a module connected to an industrial network is disclosed. Each module includes an aggregation unit located on the network interface above the physical layer. To transmit data, the aggregation unit reads a header from a dynamic data packet to determine if the module is a participant module for the packet. If so, the aggregation unit inserts data from the module into the data packet and transmits the packet to another module. To receive data, the aggregation unit reads a header from the data packet to determine whether the data packet includes data for the module. If so, the aggregation unit reads the data and passes the data packet to another module. If the aggregation unit determines that a data packet is not intended for the module, the data packet is passed to another module with no further interaction.

Abstract: A method and system for interacting with data frames passing through a module connected to an industrial network is disclosed. Each module includes an aggregation unit located on the network interface above the physical layer. To transmit data, the aggregation unit reads a header from a dynamic data packet to determine if the module is a participant module for the packet. If so, the aggregation unit inserts data from the module into the data packet and transmits the packet to another module. To receive data, the aggregation unit reads a header from the data packet to determine whether the data packet includes data for the module. If so, the aggregation unit reads the data and passes the data packet to another module. If the aggregation unit determines that a data packet is not intended for the module, the data packet is passed to another module with no further interaction.

Abstract: A method and system for assigning slot addresses to modules in an industrial control system is disclosed. The modules are set up in a daisy chain topology. On power-up, a first module in the chain reads its slot address from a user configurable input or sets its slot address to a default value. The first module communicates to its immediate right neighbor using a special, one-hop message. The neighboring modules communicate to receive each other's information. The first module then sets an enable signal between the modules and sends a slot number to the neighbor in a firmware message. The neighbor checks if the enable signal is set and verifies that the slot number is a valid slot number. If so, then the neighboring module accepts the slot and repeats the same procedure to its next immediate neighbor, and so on until the last module.

Abstract: An enhanced transfer of information using an industrial protocol system and method are disclosed. In one embodiment, an industrial automation system includes a serving device communicably coupled with a client device via an industrial data exchange protocol. The client device is configured to generate a service request in accordance with the industrial data exchange protocol, compress the service request, encapsulate the compressed service request in a request packet, and send the request packet to the serving device. The serving device is configured to receive the request packet, decompress the compressed service request, process the service request, gather a service response payload based on the service request, compress the service response payload, encapsulate the compressed service response payload into a response packet, and send the response packet to the client device.

Abstract: A system that enables controlling motion over a network comprises an interface that receives motion control data that includes a time stamp from the network. Additionally, the system includes a motion control component that utilizes the received motion control data to update properties associated with the motion control component based at least in part on the time stamp. The system can also include a clock that is synchronized with disparate clocks associated with disparate motion control components located on the network.

Abstract: Systems and methods that correlate among disparate pieces of synchronized data, collected from an “internal” data stream (e.g., history data collected from an industrial unit) and an “external” data stream (e.g., traffic data on network services). A process trend component that determines/predicts an outcome of an industrial process and facilitates diagnostics/prognostics of an industrial system. Accordingly, relations among various parameters can be discovered (e.g., dynamically) and proper corrective adjustments supplied to the industrial process. Such enables a tight control and short reaction time to process parameters, and for a modification thereof.