Abstract: A wear part includes a body and a cladding layer. The body includes an outer surface. The body is made from a base material. The cladding layer is connected to the outer surface of the body. The cladding layer is constructed with the body via additive manufacturing. The cladding layer is made from a surfacing material which is harder than the base material.

Abstract: A consumable insert for welding a first component to a second component is provided. The first component is positioned with respect to the second component in such a manner that a gap is defined between adjacent surfaces thereof. The consumable insert includes a body having a profile. The profile of the body matches a scan of a profile of the gap between the adjacent surfaces. The consumable insert also includes a dam portion having a profile. The profile of the dam portion matches, at least in part, a scan of corresponding surfaces of the first component and the second component respectively. The dam portion is provided in contact with at least one end of the body. The dam portion is configured to control an overflow of a weld puddle therefrom. The body and the dam portion are formed using three dimensional printing.

Abstract: An apparatus for supporting a backing member in an enclosed structure is disclosed. The enclosed structure includes a first plate defining an opening therethrough. The apparatus is configured to be disposed within the enclosed structure. The apparatus includes a clamp member and a support member configured to rotatably support the clamp member. The clamp member is rotatable about a rotation axis defined by the support member. The support member is further configured to abut a second plate spaced apart from the first plate. The clamp member is configured to be moved along the rotation axis relative to the support member and bias the backing member to contact with the first plate along the opening.

Abstract: A welded assembly includes a first metal component, a second metal component, and a welded butt joint connecting the first metal component and the second metal component. The welded assembly further includes a retaining bracket, and a backing member held by the retaining bracket and positioned adjacent to the welded butt joint. The retaining bracket includes an attachment leg secured to the first metal component, and a support leg holding the backing member. The support leg urges the backing member toward the welded butt joint, and has a free distal end.

Abstract: A consumable insert for welding a first component to a second component is provided. The first component is positioned with respect to the second component in such a manner that a gap is defined between adjacent surfaces thereof. The consumable insert includes a body having a profile. The profile of the body matches a scan of a profile of the gap between the adjacent surfaces. The consumable insert also includes a dam portion having a profile. The profile of the dam portion matches, at least in part, a scan of corresponding surfaces of the first component and the second component respectively. The dam portion is provided in contact with at least one end of the body. The dam portion is configured to control an overflow of a weld puddle therefrom. The body and the dam portion are formed using three dimensional printing.