Abstract: Methods for weld monitoring and for laser heat treatment monitoring are provided using infrared emissions. In the method for weld monitoring, an infrared (IR) signature emitted by a hot weld surface during welding is detected. The detected infrared signature is compared with a steady state infrared signature signal. The compared results are correlated with a predetermined weld parameter. The predetermined weld parameter includes at least one of a full penetration weld, a workpiece misalignment, and a workpiece contamination. In the method for monitoring a laser heat treating process, an infrared (IR) energy signal emitted by a workpiece surface during the laser heat treating process is detected. The detected energy signal is compared with a predefined voltage range. The compared results are correlated to identify a potential defect.

Abstract: An improved method and apparatus are provided for real time weld monitoring. An infrared signature emitted by a hot weld surface during welding is detected and this signature is compared with an infrared signature emitted by the weld surface during steady state conditions. The result is correlated with weld penetration. The signal processing is simpler than for either UV or acoustic techniques. Changes in the weld process, such as changes in the transmitted laser beam power, quality or positioning of the laser beam, change the resulting weld surface features and temperature of the weld surface, thereby resulting in a change in the direction and amount of infrared emissions. This change in emissions is monitored by an IR sensitive detecting apparatus that is sensitive to the appropriate wavelength region for the hot weld surface.