Patents by Inventor Kengo Honma

Kengo Honma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10399097
    Abstract: An electrostatic coating method in which a plurality of coating materials is respectively retained in a plurality of coating-material containers in a coating material cartridge, and the coating materials are changed by a valve at the time of sending of each of the coating materials, in an electrostatic coating device, each of the coating materials is sent from the coating material cartridge to a coating machine via a common path according to the change, and multilayer coating is performed by the electrostatic coating device.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: September 3, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shunya Kobayashi, Misa Murakami, Isamu Yamasaki, Hiroya Mitani, Hirokazu Ohta, Kengo Honma
  • Patent number: 10207281
    Abstract: An electrostatic painting method includes supplying, via a pure water supply passage, pure water to a paint tank within which paint is stored, applying a voltage to paint that is pushed out from the paint tank by the supplied pure water, and spraying the paint to which the voltage has been applied, at an object to be painted. Pure water remaining in the pure water supply passage is replaced to increase an electrical resistance value of the pure water before starting to paint the object to be painted.
    Type: Grant
    Filed: August 19, 2014
    Date of Patent: February 19, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Isamu Yamasaki, Kengo Honma, Nobuo Kodaka
  • Publication number: 20180318856
    Abstract: An electrostatic coating method in which a plurality of coating materials is respectively retained in a plurality of coating-material containers in a coating material cartridge, and the coating materials are changed by a valve at the time of sending of each of the coating materials, in an electrostatic coating device, each of the coating materials is sent from the coating material cartridge to a coating machine via a common path according to the change, and multilayer coating is performed by the electrostatic coating device.
    Type: Application
    Filed: July 10, 2018
    Publication date: November 8, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shunya KOBAYASHI, Misa Murakami, Isamu Yamasaki, Hiroya Mitani, Hirokazu Ohta, Kengo Honma
  • Patent number: 10058880
    Abstract: An electrostatic coating device and an electrostatic coating method each achieve a reduction in working hours and efficient coating at the time when layers are coated with colors. The electrostatic coating device includes a coating material cartridge that includes coating-material containers, a valve that makes a change of colors of coating materials, a common path through which coating materials are able to pass according to the change, and a cleaning circuit that cleans up the common path. The coating material cartridge is configured to be removable from a coating machine. The coating material cartridge may include individual paths respectively connected to the coating-material containers and each of which one of the coating materials passes through, and valves each connected to the common path and respectively connected to the individual paths. Each of the valves may open and close a conduit line between the common path and a corresponding coating-material container.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: August 28, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shunya Kobayashi, Misa Murakami, Isamu Yamasaki, Hiroya Mitani, Hirokazu Ohta, Kengo Honma
  • Publication number: 20160207054
    Abstract: An electrostatic painting method includes supplying, via a pure water supply passage, pure water to a paint tank within which paint is stored, applying a voltage to paint that is pushed out from the paint tank by the supplied pure water, and spraying the paint to which the voltage has been applied, at an object to be painted. Pure water remaining in the pure water supply passage is replaced to increase an electrical resistance value of the pure water before starting to paint the object to be painted.
    Type: Application
    Filed: August 19, 2014
    Publication date: July 21, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Isamu YAMASAKI, Kengo HONMA, Nobuo KODAKA
  • Publication number: 20150190822
    Abstract: An electrostatic coating device and an electrostatic coating method each achieve a reduction in working hours and efficient coating at the time when layers are coated with colors. The electrostatic coating device includes a coating material cartridge that includes coating-material containers, a valve that makes a change of colors of coating materials, a common path through which coating materials are able to pass according to the change, and a cleaning circuit that cleans up the common path. The coating material cartridge is configured to be removable from a coating machine. The coating material cartridge may include individual paths respectively connected to the coating-material containers and each of which one of the coating materials passes through, and valves each connected to the common path and respectively connected to the individual paths. Each of the valves may open and close a conduit line between the common path and a corresponding coating-material container.
    Type: Application
    Filed: October 22, 2013
    Publication date: July 9, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shunya Kobayashi, Misa Murakami, Isamu Yamasaki, Hiroya Mitani, Hirokazu Ohta, Kengo Honma
  • Patent number: 8434702
    Abstract: An electrostatic coating system includes a coating robot (1) and an electrostatic atomizer (6) attached to a polyarticular wrist portion (5) of the robot (1). The atomizer (6) includes an end plate (45), metallic connector (50) fixed to the end plate (45) in electric conduction, high voltage generator (20) and bell head (18). Electric power is supplied to the high voltage generator (20) through the connector (50). Wires (53) are connected to the connector (50) to take out high voltage leak caused by contamination like a deposition of paint on outer surfaces of the atomizer (6) through the wires 53 to control the high voltage generator (20) to lower the value of the high voltage applied to the bell head (18) of high voltage leak detected through the wires (53) is larger than a predetermined threshold value.
    Type: Grant
    Filed: February 4, 2008
    Date of Patent: May 7, 2013
    Assignees: Toyota Jidosha Kabushiki Kaisha, Ransburg Industrial Finishing K.K.
    Inventors: Takanobu Mori, Kengo Honma, Tooru Yokota, Kimiyoshi Nagai
  • Patent number: 8201585
    Abstract: According to the present invention, even though the paint is filled or discharged repetitively to or from the paint bag (5), so that bursting of a coating bag (5) or lack of coating material during coating are not caused by accumulation of error between the filling amount and the using amount. That is, before a predetermined amount of the coating material is supplied to the coating material bag (5), the remaining coating material in the coating material bag (5) is extruded to empty it, since the coating material bag (5) is squashed by the pressure of fluid which was supplied to the hydraulic fluid chamber (6) outside of the bag.
    Type: Grant
    Filed: June 8, 2006
    Date of Patent: June 19, 2012
    Assignees: Trinity Industrial Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Takao Nomura, Shigeyoshi Inada, Noriyuki Achiwa, Takanobu Mori, Kengo Honma, Akira Kato, Yasushi Ogawa
  • Publication number: 20090277530
    Abstract: According to the present invention, even though the paint is filled or discharged repetitively to or from the paint bag (5), so that bursting of a coating bag (5) or lack of coating material during coating are not caused by accumulation of error between the filling amount and the using amount. That is, before a predetermined amount of the coating material is supplied to the coating material bag (5), the remaining coating material in the coating material bag (5) is extruded to empty it, since the coating material bag (5) is squashed by the pressure of fluid which was supplied to the hydraulic fluid chamber (6) outside of the bag.
    Type: Application
    Filed: June 8, 2006
    Publication date: November 12, 2009
    Applicants: TRINITY INDUSTRIAL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takao Nomura, Shigeyoshi Inada, Noriyuki Achiwa, Takanobu Mori, Kengo Honma, Akira Kato, Yasushi Ogawa
  • Publication number: 20090108109
    Abstract: An electrostatic coating system includes a coating robot (1) and an electrostatic atomizer (6) attached to a polyarticular wrist portion (5) of the robot (1). The atomizer (6) includes an end plate (45), metallic connector (50) fixed to the end plate (45) in electric conduction, high voltage generator (20) and bell head (18). Electric power is supplied to the high voltage generator (20) through the connector (50). Wires (53) are connected to the connector (50) to take out high voltage leak caused by contamination like a deposition of paint on outer surfaces of the atomizer (6) through the wires 53 to control the high voltage generator (20) to lower the value of the high voltage applied to the bell head (18) of high voltage leak detected through the wires (53) is larger than a predetermined threshold value.
    Type: Application
    Filed: February 4, 2008
    Publication date: April 30, 2009
    Applicants: Toyota Jidosha Kabushiki Kaisha, Ransburg Industrial Finishing K.K.
    Inventors: Takanobu Mori, Kengo Honma, Tooru Yokota, Kimiyoshi Nagai
  • Publication number: 20060239413
    Abstract: There is provided a soft X-ray shielding structure of a soft X-ray irradiation static eliminating apparatus which irradiates air to be supplied with soft X-rays and ionizes the same, the soft X-ray shielding structure allowing the passing of the ionized air and shielding the soft X-rays and including: an accommodation body having a mesh-like inflow opening and a mesh-like outflow opening and made of a soft X-ray shielding material; and a plurality of massive members filled in the accommodation body and made of a substance shielding electromagnetic waves.
    Type: Application
    Filed: March 7, 2006
    Publication date: October 26, 2006
    Inventors: Kengo Honma, Hitoshi Nakao, Motoki Itoda, Osamu Gomi, Kazuhiro Suzuki
  • Publication number: 20060217056
    Abstract: A fan/filter unit includes a casing having formed an air outlet port on a front side thereof and an air inlet port on a rear side thereof; a fan housed in the casing so as to face the air inlet port; a filter housed in the casing so as to face the air outlet port such that the air discharged by the fan in a widthwise direction of the casing is blown forward through the filter. The fan/filter unit has a shielding plate disposed between the fan and the filter as seen in a depthwise direction of the casing so that the shielding plate shields an associated flow of air flowing in a direction from the filter to the fan.
    Type: Application
    Filed: March 7, 2006
    Publication date: September 28, 2006
    Inventors: Osamu Gomi, Hitoshi Nakao, Kengo Honma, Motoki Itoda, Takahiro Tanaka, Kazuhiro Suzuki
  • Patent number: 5980994
    Abstract: A rotary atomizing electrostatic coating apparatus includes a plurality of shaping air nozzles for expelling shaping air having a pressure of about 80-250 kPa at an exit of each shaping air nozzle and having an amount of air to be expelled per nozzle of about 10-20 Nl min. Each shaping air nozzle has a diameter of about 0.6-1.5 mm. The number of shaping air nozzles is determined so that a summation of diameters of all shaping air nozzles is equal to between about 1/6-1/4 times an entire circumferential length of a greatest outside diameter of the atomizing head.
    Type: Grant
    Filed: April 16, 1997
    Date of Patent: November 9, 1999
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kengo Honma, Isamu Yamasaki
  • Patent number: 5954275
    Abstract: A rotary atomizing electrostatic coating apparatus includes a plurality of shaping air nozzles disposed on a first circle having its circle center on an axis of rotation of an atomizing head, a plurality of pattern control air nozzles disposed on a second circle having a larger diameter than the first circle. The pattern control air nozzles are located at 3-100 mm on a rear side of the shaping air nozzles and inside a circle having a diameter three times a diameter of the atomizing head. An air passable opening may be formed radially between the shaping air nozzles and the pattern control air nozzles.
    Type: Grant
    Filed: April 14, 1997
    Date of Patent: September 21, 1999
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kengo Honma, Isamu Yamasaki
  • Patent number: 5909849
    Abstract: A rotary atomizing electrostatic coating apparatus includes an atomizing head having bores for self-cleaning the atomizing head, a center nozzle, and surrounding nozzle or nozzles. In the apparatus, an intersection of paint expelled from the paint nozzle or nozzles with the rear surface of the hub is offset from the rear openings of the bores.
    Type: Grant
    Filed: January 16, 1997
    Date of Patent: June 8, 1999
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Isamu Yamasaki, Ichio Tomita, Kengo Honma, Sinichi Takahashi
  • Patent number: 5826805
    Abstract: An electrostatic coating machine comprising at least two paint tanks (13A, 13B) for pushing out a paint by a pressure of a hydraulic fluid which one is attached to a rotary base (14) while being electrically insulated from each other, and can be positioned to a coating position opposed to the machine body (3) by the rotation of the rotary base (14) such that while one paint tank is at the coating position, the other paint tank is engaged with a paint charging attachment (22) that is disposed being electrically insulated from the machine body (3) and has a paint supply port (Ps) for supplying a cleaning fluid and a paint of a next color and a drain recovery port (Dr) for recovering drains. Cleaning/paint charging time can be shortened to improve operation efficiency and insulation countermeasure for the paint supply system can be saved.
    Type: Grant
    Filed: February 28, 1997
    Date of Patent: October 27, 1998
    Assignee: Trinity Industrial Corporation
    Inventors: Tomoyasu Ito, Touichi Watanabe, Yasuo Ishiguro, Kengo Honma