Abstract: To provide a foam board of a polyolefin resin which has an excellent heat insulating property and sound absorption property, of which a product can be material-recycled and which can continuously be produced at a low cost; a method for producing a foam board, which comprises extrusion-foaming by ejecting a mixture of a polyolefin resin composition containing a linear polypropylene resin having a melt tension of from 5 to 30 g at 230° C. and a foaming agent containing at least carbon dioxide in the supercritical state, by means of an extruder which has a multi-hole type die having an opening diameter of from 0.1 to 1.0 mm and the number of openings of from 50 to 5,000 at an ejection amount (V) of from 0.05 to 0.45 kg/hr per one opening in the die at a melt-extrusion temperature of from 160 to 250° C., under atmosphere at a proximal resin pressure of from 7 to 20 MPa at the openings of the die.

Abstract: To provide a foam board of a polyolefin resin which has an excellent heat insulating property and sound absorption property, of which a product can be material-recycled and which can continuously be produced at a low cost. A method for producing a foam board, which comprises extrusion-foaming by ejecting a mixture of a polyolefin resin composition containing a linear polypropylene resin having a melt tension of from 5 to 30 g at 230° C. and a foaming agent containing at least carbon dioxide in the supercritical state, by means of an extruder which has a multi-hole type die having an opening diameter of from 0.1 to 1.0 mm and the number of openings of from 50 to 5,000 at an ejection amount (V) of from 0.05 to 0.45 kg/hr per one opening in the die at a melt-extrusion temperature of from 160 to 250° C., under atmosphere at a proximal resin pressure of from 7 to 20 MPa at the openings of the die.

Abstract: A process for producing glass fiber-reinforced thermoplastic resin pellets, which comprises a step of drawing out glass fiber strands from the inside of glass fiber rolls and introducing them into a resin impregnation die, a step of supplying a molten thermoplastic resin into the resin impregnation die and impregnating the glass fiber strands with the thermoplastic resin, a step of drawing out the glass fiber strands impregnated with the thermoplastic resin from the resin impregnation die and cooling and solidifying the thermoplastic resin to obtain a linear molded product, and a step of cutting the molded product into a predetermined length, wherein as the glass fibers, glass fiber strands drawn out from rolls, each roll obtained by bundling monofilaments having a diameter of from 6 to 25 ?m and winding them so that the inner diameter will be from 18 to 50 cm, are used.

Abstract: A long-fiber-reinforced thermoplastic resin sheet comprises short strands, each of which has a width of from 0.2 to 5 mm and a length of from 10 to 150 mm and is made of a unidirectionally long-fiber-reinforced thermoplastic resin. The short strands are oriented at random and are fixed together at intersections thereof. The long-fiber-reinforced thermoplastic resin sheet has a basis weight of from 30 to 500 g/m2 and is provided with openings therein. The long-fiber-reinforced thermoplastic resin sheet can be produced by evenly spreading and piling up short strands of substantially circular or elliptical sections, and subjecting the short strands to pressureless hot-melt adhesion or to hot-melt compression bonding under pressure such that the sheet has a basis weight of from 30 to 500 g/m2 and is provided with openings therein. The short strands of the substantially circular or elliptical sections have an average diameter of from 0.1 to 1.

Abstract: A new process for producing a fiber-reinforced thermoplastic resin molded product with a high mechanical strength and no heat substantial deterioration of the resin, by an efficient heating without applying shear stress to the fiber-reinforced thermoplastic resin base material and a molded product, for example, a tiptoe core for a safety shoe produced by said process are provided. The fiber-reinforced thermoplastic resin base material P1 in a string form or a tape form is scattered and accumulated in a vessel such as tube 11, and a heating gas passed to the accumulated base material to melt heat, and preferably press by a plunger 15, the base material P1, whereby a molten mass P2 is formed, and then the molten mass P2 is dislocated to a mold to be press-mold. Said base material preferably satisfies the following formula: {fraction (1/100)}≦&rgr;1/&rgr;0≦½, wherein &rgr;0 means a density where said base material is scattered and accumulated and &rgr;0 means a true density of said base material.

Abstract: A honeycomb core material which is excellent in flame retardation, thermal insulation and noise insulation and has improved transportability and handling efficiency and which can be suitably used also for a sandwich structure of a curved shape as a foam has flexibility and elasticity, and a method for its production. A composite foam comprising a phosphoric acid type inorganic foam and a urethane type organic foam, obtained by foaming and curing an aqueous mixture containing a phosphorus-containing acid material, a curing agent, a blowing agent and a urethane polymer having NCO groups, is filled in cells of a honeycomb body having a cell size of from 3 to 100 mm and a porosity of from 92 to 99.5% according to JIS-A6931.

Abstract: A process for producing glass fiber-reinforced thermoplastic resin pellets, which comprises a step of drawing out glass fiber strands from the inside of glass fiber rolls and introducing them into a resin impregnation die, a step of supplying a molten thermoplastic resin into the resin impregnation die and impregnating the glass fiber strands with the thermoplastic resin, a step of drawing out the glass fiber strands impregnated with the thermoplastic resin from the resin impregnation die and cooling and solidifying the thermoplastic resin to obtain a linear molded product, and a step of cutting the molded product into a predetermined length, wherein as the glass fibers, glass fiber strands drawn out from rolls, each roll obtained by bundling monofilaments having a diameter of from 6 to 25 &mgr;m and winding them so that the inner diameter will be from 18 to 50 cm, are used.

Abstract: A long-fiber-reinforced thermoplastic resin sheet comprises short strands, each of which has a width of from 0.2 to 5 mm and a length of from 10 to 150 mm and is made of a unidirectionally long-fiber-reinforced thermoplastic resin. The short strands are oriented at random and are fixed together at intersections thereof. The long-fiber-reinforced thermoplastic resin sheet has a basis weight of from 30 to 500 g/m2 and is provided with openings therein. The long-fiber-reinforced thermoplastic resin sheet can be produced by evenly spreading and piling up short strands of substantially circular or elliptical sections, and subjecting the short strands to pressureless hot-melt adhesion or to hot-melt compression bonding under pressure such that the sheet has a basis weight of from 30 to 500 g/m2 and is provided with openings therein. The short strands of the substantially circular or elliptical sections have an average diameter of from 0.1 to 1.

Abstract: A thermoplastic resin-combined glass fiber base material, which comprises a glass fiber strand having a plurality of glass monofilaments bundled and a thermoplastic resin impregnated thereto, and which: A) has a string form with an average diameter of from 0.2 to 1.5 mm, B) has a glass content of from 15 to 80 vol %, C) has an impregnation rate of the thermoplastic resin of at least 95%, and D) satisfies R≦30D×V, where R is the radius of curvature (mm) representing the buckling limit in bending, D is the average diameter (mm), and V is the glass content (vol %/100).