Patents by Inventor Kenichi Miyaki
Kenichi Miyaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10464860Abstract: The purpose of the present invention is to provide a method that can produce, with high yield or high selectivity isobutylene by means of isobutanol dehydration-reaction. An isobutylene production method of a first embodiment of the present invention is a method for producing isobutylene by means of isobutanol dehydration-reaction, wherein isobutanol is reacted using a catalyst for which the BET specific surface area is within the range of 60 m2/g-175 m2/g, and the reaction is carried out under a reaction pressure of 50 kPa-750 kPa as the absolute pressure. An isobutylene production method of a second embodiment of the present invention includes: using a catalyst which is filled into a reaction chamber and for which the particle diameters of at least 90 mass % of the catalyst are within the range of 700 ?m-1000 ?m; setting the isobutanol concentration within a supplied reaction gas to 30 vol %-85 vol %; setting the weight hourly velocity (WHSV) of the isobutanol to 0.Type: GrantFiled: May 1, 2015Date of Patent: November 5, 2019Assignee: Mitsubishi Chemical CorporationInventors: Toshiya Yasukawa, Tatsuya Suzuki, Akio Takeda, Wataru Ninomiya, Kenichi Miyaki, Ken Ooyachi, Shuji Akihara
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Patent number: 9840453Abstract: Provided is a method for producing isobutylene with a high selectivity by a dehydration reaction of isobutanol. There are provided a method for producing isobutylene by dehydration of isobutanol, in which the dehydration of isobutanol is performed in a state where at least one of an organic acid and an organic acid ester is present in a reaction system, and methods for producing methacrylic acid and methyl methacrylate from the obtained isobutylene.Type: GrantFiled: June 26, 2015Date of Patent: December 12, 2017Assignee: Mitsubishi Chemical CorporationInventors: Shuji Akihara, Tatsuya Suzuki, Toshiya Yasukawa, Akio Takeda, Kenichi Miyaki, Ken Ooyachi
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Publication number: 20170129844Abstract: Provided is a method for producing isobutylene with a high selectivity by a dehydration reaction of isobutanol. There are provided a method for producing isobutylene by dehydration of isobutanol, in which the dehydration of isobutanol is performed in a state where at least one of an organic acid and an organic acid ester is present in a reaction system, and methods for producing methacrylic acid and methyl methacrylate from the obtained isobutylene.Type: ApplicationFiled: June 26, 2015Publication date: May 11, 2017Applicant: MITSUBISHI RAYON CO., LTD.Inventors: Shuji AKIHARA, Tatsuya SUZUKI, Toshiya YASUKAWA, Akio TAKEDA, Kenichi MIYAKI, Ken OOYACHI
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Publication number: 20170050896Abstract: The purpose of the present invention is to provide a method that can produce, with high yield or high selectivity isobutylene by means of isobutanol dehydration-reaction. An isobutylene production method of a first embodiment of the present invention is a method for producing isobutylene by means of isobutanol dehydration-reaction, wherein isobutanol is reacted using a catalyst for which the BET specific surface area is within the range of 60 m2/g-175 m2/g, and the reaction is carried out under a reaction pressure of 50 kPa-750 kPa as the absolute pressure. An isobutylene production method of a second embodiment of the present invention includes: using a catalyst which is filled into a reaction chamber and for which the particle diameters of at least 90 mass % of the catalyst are within the range of 700 ?m-1000 ?m; setting the isobutanol concentration within a supplied reaction gas to 30 vol %-85 vol %; setting the weight hourly velocity (WHSV) of the isobutanol to 0.Type: ApplicationFiled: May 1, 2015Publication date: February 23, 2017Applicant: MITSUBISHI RAYON CO., LTD.Inventors: Toshiya YASUKAWA, Tatsuya SUZUKI, Akio TAKEDA, Wataru NINOMIYA, Kenichi MIYAKI, Ken OOYACHI, Shuji AKIHARA
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Patent number: 9334233Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing molybdenum and bismuth and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.05 to 0.6 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.Type: GrantFiled: February 26, 2013Date of Patent: May 10, 2016Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
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Patent number: 9181178Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing iron, antimony, and tellurium, and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.01 to 0.22 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.Type: GrantFiled: February 26, 2013Date of Patent: November 10, 2015Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
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Patent number: 9040450Abstract: A process for producing a composite oxide catalyst which includes a step of preparing an aqueous slurry containing at least iron and antimony and composed of a liquid phase and a solid phase, a step of drying the aqueous slurry to obtain a dried material, and a step of calcining the obtained dried material, wherein of the precipitated particles having a particle size of not less than 1 ?m but less than 150 ?m contained within the aqueous slurry, the proportion of precipitated particles having a particle size of not less than 1 ?m but less than 10 ?m is within a range from 40 to 90% by volume, and the proportion of precipitated particles having a particle size of not less than 10 ?m but less than 150 ?m is within a range from 10 to 60% by volume.Type: GrantFiled: September 10, 2010Date of Patent: May 26, 2015Assignee: Dia-Nitrix Co., Ltd.Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
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Publication number: 20150065744Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing molybdenum and bismuth and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.05 to 0.6 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.Type: ApplicationFiled: February 26, 2013Publication date: March 5, 2015Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
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Publication number: 20150057463Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing iron, antimony, and tellurium, and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.01 to 0.22 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.Type: ApplicationFiled: February 26, 2013Publication date: February 26, 2015Applicant: Mitsubishi Rayon Co., Ltd.Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
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Publication number: 20120196744Abstract: A process for producing a composite oxide catalyst which includes a step of preparing an aqueous slurry containing at least iron and antimony and composed of a liquid phase and a solid phase, a step of drying the aqueous slurry to obtain a dried material, and a step of calcining the obtained dried material, wherein of the precipitated particles having a particle size of not less than 1 ?m but less than 150 ?m contained within the aqueous slurry, the proportion of precipitated particles having a particle size of not less than 1 ?m but less than 10 ?m is within a range from 40 to 90% by volume, and the proportion of precipitated particles having a particle size of not less than 10 ?m but less than 150 ?m is within a range from 10 to 60% by volume.Type: ApplicationFiled: September 10, 2010Publication date: August 2, 2012Applicant: Dia-Nitrix Co., LtdInventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
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Patent number: 8034737Abstract: A catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile for a long time is provided. The catalyst has a composition represented by MoaBibFecWdRbeAfBgChDiOj(SiO2)k, wherein A is Ni, Mg, Ca, Sr, Ba, Mn, Co, Cu, Zn, Cd or mixture thereof; B is Al, Cr, Ga, Y, In, La, Ce, Pr, Nd, Sm or mixture thereof; C is Ti, Zr, V, Nb, Ta, Ge, Sn, Pb, Sb, P, B, Te or mixture thereof; D is Ru, Rh, Pd, Re, Os, Ir, Pt, Ag or mixture thereof; SiO2 is silica, when a is 10, b is 0.1 to 1.5, c is 0.5 to 3.0, d is 0.01 to 2.0, e is 0.02 to 1.0, f is 2.0 to 9.0, g is 0 to 5, h is 0 to 3, i is 0 to 2, k is 10 to 200; and j is the atomic ratio of oxygen determined by the valence of other elements (excluding silicon); and (a×2+d×2)/(b×3+c×3+e×1+f×2+g×3) is 0.90 to 1.00.Type: GrantFiled: February 26, 2009Date of Patent: October 11, 2011Assignee: Dia-Nitrix Co., Ltd.Inventors: Hirokazu Watanabe, Motoo Yanagita, Kenichi Miyaki
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Patent number: 8034736Abstract: A catalyst for synthesizing acrylonitrile that enables acrylonitrile to be synthesized at high yield, and a process for producing acrylonitrile using that catalyst, are provided. A catalyst for synthesizing acrylonitrile is used having a composition represented by FeaSbbCcDdTeeFfXxYyZzOg(SiO2)h. In the formula, component C represents at least one element selected from the group consisting of Cu, Ni and Co, component D from the group consisting of Mo, W and V, component F from the group consisting of P and B, component X from the group consisting of Sn, Ti, Zr, Nb, Ta, Cr, Ru, Pd, Ag, Al, Ga, In, Tl, Ge, As, Bi, La, Ce, Pr, Nd and Sm, component Y from the group consisting of Mg, Ca, Sr, Ba, Mn, Zn and Pb, and component Z from the group consisting of Li, Na, K, Rb and Cs, and SiO2 represents silica, when a=10, b=5 to 60, c=0.1 to 8.0, d=0.1 to 4.0, e=0.1 to 5.0, f=1.3 to 5.Type: GrantFiled: March 5, 2009Date of Patent: October 11, 2011Assignee: Dia-Nitrix Co., Ltd.Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
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Patent number: 7902112Abstract: A fluidized bed catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile over a long time, and a process for producing acrylonitrile using the catalyst are provided. A fluidized bed catalyst for producing acrylonitrile having a composition represented by a following general formula: MoaBibFecWdNieMgfAgBhCiDjEkFlGmOn(SiO2)p In the formula, A represents Ce and La, B represents Ca, Sr, Ba, Mn, Co, Cu, Zn and Cd, C represents Y, Pr, Nd, Sm, Al, Cr, Ga and In, D represents Ti, Zr, V, Nb, Ta, Ge, Sn, Pb and Sb, E represents Ru, Rh, Pd, Re, Os, Ir, Pt and Ag, F represents P, B and Te, G represents Li, Na, K, Rb, Cs and Tl, SiO2 represents silica, when a=10, b=0.1 to 1.5, c=0.5 to 3, d=0.1 to 1.5, e=0.1 to 8, f=0.1 to 5, g=0.1 to 1.5, h=0 to 8, i=0 to 3, j=0 to 3, k=0 to 3, l=0 to 3, m=0.01 to 2, p=10 to 200 and n is the atomic ratio of oxygen required to satisfy the valence of each of the elements excluding silicon, and (a×2+d×2)/(b×3+c×3+e×2+f×2+g×3+h×2+i×3+m×1)=0.90 to 1.00).Type: GrantFiled: October 23, 2007Date of Patent: March 8, 2011Assignee: Dia-Nitrix Co., Ltd.Inventors: Motoo Yanagita, Kenichi Miyaki, Hirokazu Watanabe
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Publication number: 20090270648Abstract: A fluidized bed catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile over a long time, and a process for producing acrylonitrile using the catalyst are provided. A fluidized bed catalyst for producing acrylonitrile having a composition represented by a following general formula: MoaBibFecWdNieMgfAgBhCiDjEkFlGmOn(SiO2)p In the formula, A represents Ce and La, B represents Ca, Sr, Ba, Mn, Co, Cu, Zn and Cd, C represents Y, Pr, Nd, Sm, Al, Cr, Ga and In, D represents Ti, Zr, V, Nb, Ta, Ge, Sn, Pb and Sb, E represents Ru, Rh, Pd, Re, Os, Ir, Pt and Ag, F represents P, B and Te, G represents Li, Na, K, Rb, Cs and Tl, SiO2 represents silica, when a=10, b=0.1 to 1.5, c=0.5 to 3, d=0.1 to 1.5, e=0.1 to 8, f=0.1 to 5, g=0.1 to 1.5, h=0 to 8, i=0 to 3, j=0 to 3, k=0 to 3, l=0 to 3, m=0.01 to 2, p=10 to 200 and n is the atomic ratio of oxygen required to satisfy the valence of each of the elements excluding silicon, and (a×2+d×2)/(b×3+c×3+e×2+f×2+g×3+h×2+i×3+m×1)=0.90 to 1.00).Type: ApplicationFiled: October 23, 2007Publication date: October 29, 2009Applicant: DIA-NITRIX CO., LTD.Inventors: Motoo Yanagita, Kenichi Miyaki, Hirokazu Watanabe
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Publication number: 20090234149Abstract: A catalyst for synthesizing acrylonitrile that enables acrylonitrile to be synthesized at high yield, and a process for producing acrylonitrile using that catalyst, are provided. A catalyst for synthesizing acrylonitrile is used having a composition represented by FeaSbbCcDdTeeFfXxYyZzOg(SiO2)h. In the formula, component C represents at least one element selected from the group consisting of Cu, Ni and Co, component D from the group consisting of Mo, W and V, component F from the group consisting of P and B, component X from the group consisting of Sn, Ti, Zr, Nb, Ta, Cr, Ru, Pd, Ag, Al, Ga, In, Tl, Ge, As, Bi, La, Ce, Pr, Nd and Sm, component Y from the group consisting of Mg, Ca, Sr, Ba, Mn, Zn and Pb, and component Z from the group consisting of Li, Na, K, Rb and Cs, and SiO2 represents silica, when a=10, b=5 to 60, c=0.1 to 8.0, d=0.1 to 4.0, e=0.1 to 5.0, f=1.3 to 5.Type: ApplicationFiled: March 5, 2009Publication date: September 17, 2009Applicant: DIA-NITRIX CO., LTD.Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
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Publication number: 20090221843Abstract: A catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile for a long time is provided. The catalyst has a composition represented by MoaBibFecWdRbeAfBgChDiOj(SiO2)k, wherein A is Ni, Mg, Ca, Sr, Ba, Mn, Co, Cu, Zn, Cd or mixture thereof; B is Al, Cr, Ga, Y, In, La, Ce, Pr, Nd, Sm or mixture thereof; C is Ti, Zr, V, Nb, Ta, Ge, Sn, Pb, Sb, P, B, Te or mixture thereof; D is Ru, Rh, Pd, Re, Os, Ir, Pt, Ag or mixture thereof; SiO2 is silica, when a is 10, b is 0.1 to 1.5, c is 0.5 to 3.0, d is 0.01 to 2.0, e is 0.02 to 1.0, fis 2.0 to 9.0, g isO to 5, his 0 to 3, i isO to 2, k is 10 to 200; and j is the atomic ratio of oxygen determined by the valence of other elements (excluding silicon); and (a×2+d×2)/(b×3+c×3+e×1+f×2+g×3) is 0.90 to 1.00.Type: ApplicationFiled: February 26, 2009Publication date: September 3, 2009Applicant: DIA-NITRIX CO., LTD.Inventors: Hirokazu Watanabe, Motoo Yanagita, Kenichi Miyaki
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Patent number: 7365041Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.Type: GrantFiled: September 25, 2002Date of Patent: April 29, 2008Assignee: Dia-Nitrix Co., Ltd.Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
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Publication number: 20040248733Abstract: One object of the present invention is to provide a method for producing a molybdenum-bismuth-iron containing, composite oxide fluid bed catalyst, which is useful for an ammoxidation and which produces a target ammoxidation product at high yield and an excellent reproducibility. In order to achieve this object, the present invention provides a method for producing a molybdenum-bismuth-iron containing composite oxide fluid bed catalyst which is used for ammoxidation of organic compounds, comprising the step in that a slurry, which contains the raw materials containing specific elements, is subjected to a concentration treatment at 50-120° C.Type: ApplicationFiled: March 29, 2004Publication date: December 9, 2004Inventors: Yuichi Tagawa, Kenichi Miyaki, Kunio Mori
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Publication number: 20040248734Abstract: An object of the present invention is to provide a method for preparing a catalyst which is useful for synthesis of acrylonitrile due to ammoxidation of organic compounds, especially ammoxidation of propylene.Type: ApplicationFiled: April 1, 2004Publication date: December 9, 2004Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
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Patent number: 6723869Abstract: For the production of acrylonitrile by ammoxidation of propylene, there is provided a catalyst capable of giving a high yield for a long period of time. In producing acrylonitrile by ammoxidation of propylene, there is used a metal oxide as a catalyst, which metal oxide contains iron, antimony, molybdenum, bismuth, potassium, an F element, a G element, an H element and silica as essential components in a specific composition ratio, and in which metal oxide iron antimonate exists as a crystal phase, provided that the F element is at least one element selected from the group consisting of magnesium, calcium, strontium, barium, manganese, cobalt, nickel, copper, silver, zinc and cadmium, the G element is at least one element selected from the group consisting of chromium, aluminum, gallium and indium, and the H element is at least one element selected from the group consisting of yttrium, lanthanum, cerium, praseodymium, neodymium and samarium.Type: GrantFiled: April 9, 2002Date of Patent: April 20, 2004Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Kunio Mori, Yutaka Sasaki, Kenichi Miyaki, Hirokazu Watanabe