Patents by Inventor Kenichi Senda

Kenichi Senda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6607682
    Abstract: Polypropylene resin pre-expanded particles having an expandability of 1.0 to 1.
    Type: Grant
    Filed: March 29, 2000
    Date of Patent: August 19, 2003
    Assignee: Kaneka Corporation
    Inventors: Takema Yamaguchi, Tomonori Iwamoto, Minori Yamaguchi, Kenichi Senda
  • Patent number: 6593382
    Abstract: Polyolefin resin pre-expanded particles having two fusion peaks on DSC curve wherein the proportion of the heat of fusion Qh of the peak appearing on the high temperature side based on the total heat of fusion of the two peaks represented by the equation: [Qh/(Ql+Qh)]×100 falls within the range of 10 to 60% in which Ql is the heat of fusion of the peak appearing on the low temperature side, and the standard deviation of said proportion is not more than 1.2. The pre-expanded particles are prepared by releasing an aqueous dispersion of resin particles impregnated with a blowing agent from a vessel into an atmosphere of lower pressure than the inner pressure of the vessel to expand the particles, while stepwise or continuously raising the inner temperature or the inner pressure of the vessel at a specific rate, and can be molded with stable molding cycle to give cellular molded articles having stable dimensions.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: July 15, 2003
    Assignee: Kaneka Corporation
    Inventors: Taro Kiguchi, Tomonori Iwamoto, Kenichi Senda
  • Publication number: 20020143076
    Abstract: Polyolefin resin pre-expanded particles having two fusion peaks on DSC curve wherein the proportion of the heat of fusion Qh of the peak appearing on the high temperature side based on the total heat of fusion of the two peaks represented by the equation: [Qh/(Ql+Qh)]×100 falls within the range of 10 to 60% in which Ql is the heat of fusion of the peak appearing on the low temperature side, and the standard deviation of said proportion is not more than 1.2. The pre-expanded particles are prepared by releasing an aqueous dispersion of resin particles impregnated with a blowing agent from a vessel into an atmosphere of lower pressure than the inner pressure of the vessel to expand the particles, while stepwise or continuously raising the inner temperature or the inner pressure of the vessel at a specific rate, and can be molded with stable molding cycle to give cellular molded articles having stable dimensions.
    Type: Application
    Filed: January 29, 2002
    Publication date: October 3, 2002
    Applicant: Kaneka Corporation
    Inventors: Taro Kiguchi, Tomonori Iwamoto, Kenichi Senda
  • Patent number: 6355696
    Abstract: Polypropylene resin pre-expanded particles having a weight of 0.3 to 1.8 mg per particle and a mean cell diameter of at most 250 &mgr;m and exhibiting two fusion peaks on a DSC curve thereof one of which appearing on a higher temperature side has a specific heat of fusion QH, which can be molded in a mold in a shortened molding time to give cellular molded articles having a low density of 25 g/liter or less after being provided with an inorganic gas pressure of at least 1.5 atms when the heat of fusion QH is 2.8 to 6.0 cal/g, or after being provided with an inorganic gas pressure of 1.18 to 1.5 atms when the heat of fusion QH is from 0.3 to less than 2.8 cal/g.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: March 12, 2002
    Assignee: Kaneka Corporation
    Inventors: Takema Yamaguchi, Minori Yamaguchi, Kenichi Senda
  • Patent number: 6214896
    Abstract: There is provided a pre-expanded particle having a high expansion ratio and excellent flexibility and cushioning property. The in-mold articles made thereof do not lose mechanical strength, heat resistance, and water resistance, without conventional volatile organic foaming agents or carbon dioxide gas. A pre-expanded particle of a polypropylene resin is prepared by pre-expanding a water-containing propylene resin composition comprising (A) 100 parts by weight of a polypropylene resin having melt flow rate (230° C., 2.16 kg load) of 10 to 70 g/10 min and tensile elongation at break of at least 300%, (B) 0.05 to 10 parts by weight of a hydrophilic polymer and (C) 0 to 3 parts by weight of a filler and having a water content of 1 to 20% by weight under a water vapor pressure at the melting point of the polypropylene resin, said particle having an apparent expansion ratio of 25 to 70 times, a closed cell content of at least 85% and an average cell diameter of 50 to 500 &mgr;m.
    Type: Grant
    Filed: December 27, 1999
    Date of Patent: April 10, 2001
    Assignee: Kaneka Corporation
    Inventors: Kenji Mogami, Yasumitsu Munakata, Kenichi Senda
  • Patent number: 6166096
    Abstract: A pre-expanded particle made of a blend of 10 to 90% by weight of a polypropylene resin having a melt index of 6 to 10 g/10 minutes and 90 to 10% by weight of a polypropylene resin having a melt index of 0.5 to 3 g/10 minutes. The melt index of the blend being within the range of 2 to 5 g/10 minutes. The pre-expanded particles can be molded by an in-mold foaming method in a short time without causing sink to give polypropylene resin cellular molded articles having good surface property and good melt adhesion of the particles.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: December 26, 2000
    Assignee: Kaneka Corporation
    Inventors: Tadayuki Ichimura, Kyoichi Nakamura, Kenichi Senda
  • Patent number: 5911928
    Abstract: A method for producing polyolefin resins granules are disclosed, which comprises extruding by using a homodirectional (co-rotating) twin-screw kneading extruder a polyolefin resin from a die nozzle having a diameter of less than 2 mm and a discharge amount per hole of 0.5-8 Kg/hr into warm water of 5-90.degree. C. which is lower than a temperature of the resin by 140-220.degree. C., and cutting the extrudate with a cutter blade in the warm water. According to this invention, uniformly dispersed compounds are obtained, and switching of a raw resin can be done speedily and economically, and further, resin granules of a desired shape can be produced.
    Type: Grant
    Filed: June 2, 1997
    Date of Patent: June 15, 1999
    Assignees: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha, Kaneka Belgium N.N.
    Inventors: Hisao Shimazu, Kenichi Senda, Hirofumi Sakaguchi, Ronald A. Smets, Van Ravestyn Pierre
  • Patent number: 5716998
    Abstract: Heat temperature at the expansion molding of a finished expanded article is decreased by lowering the melting peak temperature of the pre-expanded particles of a polypropylene resin. Comprising the polypropylene resin and a .beta.-crystalline-nucleating agent, the percentage of the .beta.-form in the whole crystalline region is 5 to 100 parts by weight.
    Type: Grant
    Filed: April 29, 1997
    Date of Patent: February 10, 1998
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yasumitsu Munakata, Kenichi Senda
  • Patent number: 5430069
    Abstract: A pre-expanded particle of a polyethylene resin based on a non-crosslinked linear very low density polyethylene having a density of 0.88 to 0.915 g/cm.sup.3 and a melt index of 0.1 to 20 g/10 min. which can be used to produce a cellular molded article having superior flexibility, excellent bonding together of the particles, and both large tensile strength and large elongation at break.
    Type: Grant
    Filed: June 22, 1993
    Date of Patent: July 4, 1995
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Tetsuya Ogita, Kenichi Senda
  • Patent number: 5118456
    Abstract: An improved process for preparing pre-expanded particles of a polyolefin resin, wherein polyolefin resin particles are dispersed in water in a pressure vessel, the particles are impregnated with a volatile blowing agent which is butane containing not less than 70 percent by weight of isobutane, the temperature of the mixture of particles in water is elevated to a temperature close to the melting point of the particles under a pressure equal to or higher than the vapor pressure of the blowing agent, and the mixture is released into a low pressure zone. The obtained pre-expanded particles are not fused together or adhered to each other, and are not shrunken. Environmental damage, such as destruction of the ozone layer, is avoided since fluorochlorocarbon is not used as a blowing agent.
    Type: Grant
    Filed: December 26, 1989
    Date of Patent: June 2, 1992
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Takamasa Imai, Tetsuya Ogita
  • Patent number: 4968723
    Abstract: A pre-expanded particle of a non-crosslinked linear low density polyethylene having an average cell diameter as large as 120 to 1,200 .mu.m which can be molded, without further imparting an expandability prior to molding or without aging under pressure, by heating in a closed mold permeable to a fluid heating medium such as steam to form a well bonded unitary cellular molded article having a good appearance, a high expansion ratio and improved heat resistance and mechanical property with a slight volumetric shrinkage.
    Type: Grant
    Filed: October 13, 1988
    Date of Patent: November 6, 1990
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Masao Ando, Hirofumi Maeda
  • Patent number: 4778829
    Abstract: A process for preparing pre-expanded particles of a thermoplastic resin, which comprises heating an aqueous dispersion of thermoplastic resin particles containing a volatile blowing agent to a high temperature under pressure in a pressure vessel, and releasing the dispersion into an atmosphere maintained at a lower pressure than the pressure in the pressure vessel and at a temperature of not lower than 40.degree. C. According to the process of the present invention, there can be obtained pre-expanded thermoplastic resin particles with a large average diameter of cells. By molding the pre-expanded particles obtained by the present invention, molded articles which are small in dimensional shrinkage and excellent in surface appearance can be obtained without imparting expandability to the particles or aging the particles under pressure prior to molding.
    Type: Grant
    Filed: August 11, 1987
    Date of Patent: October 18, 1988
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Tadayuki Ichimura, Kenichi Senda, Masao Ando, Hirofumi Maeda
  • Patent number: 4631159
    Abstract: A method for aging an expansion-molded body of polyolefin prepared by heating pre-expanded polyolefin particles within a mold involves cooling the molded body within the mold so that the molded body is not substantially smaller than the volume of the mold cavity and is temporarily expandable after being removed from the mold to not more than 110% relative to the volume in the mold cavity, removing the molded body from the mold, placing the molded body in an atmosphere substantially under atmospheric pressure and having a temperature of 25.degree. to 55.degree. C. lower than the melting point of the polyolefin while the volume of the molded body is 70 to 110% relative to the volume of the mold cavity and holding the molded body in this atmosphere until the temperature of the molded body is at least equal to the temperature of the atmosphere.
    Type: Grant
    Filed: November 29, 1984
    Date of Patent: December 23, 1986
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Maeda, Kazuyoshi Watanabe, Naruhiko Akamatsu, Kenichi Senda, Shunichi Nishioka
  • Patent number: 4617322
    Abstract: A pre-expanded particle suitable for foaming in a mold comprising non-crosslinked linear low density polyethylene which has a characteristic property that an inclination of slope line obtained on a graph when logarithmic values of melt tension of the polyolefin are plotted as ordinate and reciprocals of absolute temperature at which the melt tension is measured are plotted as abscissa is not more than 1,500 is provided. A foamed article produced from the pre-expanded particles has an excellent appearance, a flat surface and good mechanical strength, and is useful for wrapping material, insulating material, a container or a fender of cars.
    Type: Grant
    Filed: June 26, 1985
    Date of Patent: October 14, 1986
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Masao Ando, Kyoichi Nakamura, Tatehiko Nishida
  • Patent number: 4540718
    Abstract: A pre-expanded particle suitable for foaming in a mold comprising polyolefin which has a characteristic property that an inclination of slope line obtained on a graph when logarithmic values of melt tension of the polyolefin are plotted as ordinate and reciprocals of absolute temperature at which the melt tension is measured are plotted as abscissa is less than 1,500 is provided. A foamed article produced from the pre-expanded particles has an excellent appearance, a flat surface and good mechanical strength, and is useful for wrapping material, insulating material, a container or a fender of cars.A process for preparing the above-mentioned pre-expanded particles is also disclosed.
    Type: Grant
    Filed: February 29, 1984
    Date of Patent: September 10, 1985
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Masao Ando, Kyoichi Nakamura, Tatehiko Nishida
  • Patent number: 4448901
    Abstract: The mixture of water and the polyolefin resin particles impregnated with a volatile blowing agent are released from the interior of the pressure-resistant container under a constant temperature and constant pressure preferably keeping the partial pressure of the blowing agent constant, through at least one orifice having an area of 0.07 to 300 mm.sup.2, into a low-pressure zone.This invention gives various advantages when applied to the practical process resulting in expanded particles with superior properties which are free of blocking and remarkably uniform in the degree of expansion, and are useful for molding.
    Type: Grant
    Filed: May 13, 1983
    Date of Patent: May 15, 1984
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Masao Ando, Kyoichi Nakamura, Kiyoshi Mori, Tatehiko Nishida
  • Patent number: 4433029
    Abstract: Expandable thermoplastic polymer beads and method of producing same, wherein a core of a polymer of one or more vinyl monomers is substantially surrounded by a layer of a polyolefin comprising one or more vinyl monomers, with a foaming agent contained in at least the core.
    Type: Grant
    Filed: July 2, 1982
    Date of Patent: February 21, 1984
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Tatehiko Nishida, Masao Nakagawa
  • Patent number: 4430450
    Abstract: Disclosed are expandable thermoplastic polymer particles and process for preparing the same.Expandable thermoplastic polymer particles superior in processability as well as expansion are prepared by controlling an amount of inside moisture contained in said particles coated or impregnated with a blowing agent to not more than 1% by weight based on polymer, immediately after prepared.
    Type: Grant
    Filed: May 27, 1983
    Date of Patent: February 7, 1984
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Masao Nakagawa
  • Patent number: 4415680
    Abstract: A substantially water-impermeable polyolefin foam made of expandable polyolefin beads. The polyolefin foam is prepared by a particular process in which after heating expandable polyolefin beads and before cooling the heated beads in a mold, the heated beads were allowed to stand in the state that the polyolefin resin maintains the flowability.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: November 15, 1983
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Masahiro Ushirokawa, Takeshi Iwahama, Kenichi Senda
  • Patent number: 4368218
    Abstract: Expandable thermoplastic polymer beads and method of producing same, wherein a core of a polymer of one or more vinyl monomers is substantially surrounded by a layer of a polyolefin comprising one or more vinyl monomers, with a foaming agent contained in at least the core.
    Type: Grant
    Filed: March 17, 1980
    Date of Patent: January 11, 1983
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kenichi Senda, Tatehiko Nishida, Masao Nakagawa