Patents by Inventor Kenichi Sorimachi

Kenichi Sorimachi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6261639
    Abstract: A hot-rolling process prevents surface deterioration of the stainless steel sheet which forms during hot rolling of a stainless steel slab after heating in a heating furnace, and does not cause damage to the heating furnace nor a decrease in yield of the steel sheet. The hot-rolling process for a stainless steel slab includes heating a stainless slab containing 10 weight percent or more of chromium in a heating furnace and hot-rolling the slab. A surface treatment, which is used prior to the heating, composition is composed of a mixture containing at least one of a Ca compound and a Ba compound and a binder for binding the mixture to a slab surface and for forming a coating film on a slab surface.
    Type: Grant
    Filed: March 22, 1999
    Date of Patent: July 17, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Hiromitsu Shibata, Seiji Itoyama, Kenichi Sorimachi
  • Patent number: 6120578
    Abstract: An alloy of Al and two or more of Ca, Mg and REM is added as a deoxidizing agent to molten steel, and the amount of Al.sub.2 O.sub.3 in the resulting inclusion is adjusted to a range of 30-85 wt % to obtain an alumina cluster-free Al-killed steel.
    Type: Grant
    Filed: October 31, 1997
    Date of Patent: September 19, 2000
    Assignee: Kawasaki Steel Corporation
    Inventors: Hakaru Nakato, Seiji Nabeshima, Kenichi Sorimachi
  • Patent number: 6117389
    Abstract: Titanium killed steel sheets which are not troubled by nozzle clogging while they are produced in a continuous casting process, have few surface defects caused by cluster-type inclusions, and are highly rust resistant, and are formed from a melt of titanium killed steel that contains any one or two of Ca and metals REM in an amount of not smaller than 0.0005% by weight, and wherein the steel contains major oxide inclusions of any one or two of CaO and REM oxides in an amount of from about 5 to 50% by weight, Ti oxides in an amount of not larger than about 90% by weight, and Al.sub.2 O.sub.3 in an amount of not larger than about 70% by weight.
    Type: Grant
    Filed: September 24, 1998
    Date of Patent: September 12, 2000
    Assignee: Kawasaki Steel Corporation
    Inventors: Seiji Nabeshima, Hirokazu Tozawa, Kenichi Sorimachi
  • Patent number: 5879479
    Abstract: Adding aluminum and/or silica to molten steel after decarburization containing about 0.005 percent by weight or less of carbon and about 1.0 percent by weight or less of manganese to form a mildly deoxidized molten steel; adding titanium to the mildly deoxidized molten steel to continue deoxidation so that the molten steel contains about 0.005 percent by weight or less of aluminum, about 0.20 percent by weight or less of silicon and about 0.01 to 0.10 percent by weight of titanium, to form inclusions in the molten steel which essentially consist of a complex oxide of titanium and aluminum, a complex oxide of titanium and silicon, and/or a complex oxide of titanium, aluminum and silicon.
    Type: Grant
    Filed: January 17, 1997
    Date of Patent: March 9, 1999
    Assignee: Kawasaki Steel Corporation
    Inventors: Seiji Nabeshima, Hakaru Nakato, Kenichi Sorimachi
  • Patent number: 5616188
    Abstract: In a method of producing a molten aluminum-killed steel for forming a thin steel sheet, molten steel tapped from a converter is decarburized to a predetermined carbon concentration by using a vacuum degasser, and Al is added to the molten steel in the vacuum degasser to deoxidize the molten steel. A material containing metallic Ca is then added to the molten steel to produce a Ca content of about 0.0005 to 0.005 wt %, and to satisfy [%Ca].times.[%S].ltoreq. about 2.times.1 0.sup.-5. Thereafter, degassing is performed on the molten steel.
    Type: Grant
    Filed: October 11, 1995
    Date of Patent: April 1, 1997
    Assignee: Kawasaki Steel Corporation
    Inventors: Yoshiei Kato, Seiji Nabeshima, Yoichi Ito, Kenichi Sorimachi
  • Patent number: 5609458
    Abstract: A method of charging coal into a chamber furnace-type coke oven. The coal is fed from a table feeder from a coal hopper so as to be dropped and charged into a carbonization chamber of the coke oven, through a charging cylinder. The coal fed from the table feeder is accelerated by rotation vanes at the initial stage in which the coal starts to drop. The vanes have a rotation center which is located upward on the exterior of a locus of the stream of free fall gravitated by the coal. The rotation speed of the vanes is progressively increased in the latter half of charging of the coal. The coal is thus allowed to accumulate in the carbonization chamber so that the bulk density of the coal in the vertical direction can become uniform. Also disclosed is an apparatus for charging coal into a chamber furnace-type coke oven. The apparatus includes a coal hopper for storing the coal therein. A table feeder feeds the coal from the hopper.
    Type: Grant
    Filed: March 13, 1995
    Date of Patent: March 11, 1997
    Assignee: Kawasaki Steel Corporation
    Inventors: Kouji Hanaoka, Katsutoshi Igawa, Seiji Taguchi, Takashi Matsui, Kenichi Sorimachi
  • Patent number: 5609199
    Abstract: A method of manufacturing steel having Ca including the steps of adding Ca metal or alloy containing Ca to molten steel in a ladle that has been killed by adding a reducing agent, such as Al, to the molten steel in a predetermined quantity when or after the molten steel has been discharged from a converter, subjecting the molten steel to a vacuum degasification process, and supplying the molten steel to a mold through a tundish so that the molten steel is continuously cast, wherein Ca metal or alloy containing Ca is added to the molten steel in the tundish.
    Type: Grant
    Filed: June 12, 1995
    Date of Patent: March 11, 1997
    Assignee: Kawasaki Steel Corporation
    Inventors: Yoshiei Kato, Seiko Nara, Kenichi Sorimachi
  • Patent number: 5579824
    Abstract: In a process of withdrawing castings while vertically oscillating a mold formed with long side walls and short side walls, the long side walls are moved apart from the castings by operating a hydraulic cylinder in the time zones for which the castings are applied with a large frictional force. On the contrary, the separated long side walls are made to move together to the casting in the other time zones for which the casting is not applied with the large frictional force. By repeating the separation and approaching of the long side walls, it is possible to obtain castings which are reduced in the depths of oscillation marks and suppressed in segregations at oscillation mark trough portions.
    Type: Grant
    Filed: February 16, 1996
    Date of Patent: December 3, 1996
    Assignee: Kawasaki Steel Corporation
    Inventors: Seiji Itoyama, Hirokazu Tozawa, Shuji Takeuchi, Kenichi Sorimachi
  • Patent number: 5381857
    Abstract: One or more streams of molten metal poured into a continuous casting mold are acted on magnetically by static magnetic fields, covering substantially the entire width of the casting mold, thereby reducing the speed of the molten metal streams from the immersion nozzle, unifying the flow profile of the molten metal in the mold, preventing trapping and accumulating of mold powders and inclusions into the cast products. Magnetic poles are provided which are at least as wide as or wider than the minimum width of the cast products and the iron core is arranged on the same face of the casting mold with mutually opposite polarities in the drawing direction. Even if casting conditions change from time to time, defects in final products made of the cast metal are substantially reduced.
    Type: Grant
    Filed: March 3, 1994
    Date of Patent: January 17, 1995
    Assignee: Kawasaki Steel Corporation
    Inventors: Hirokazu Tozawa, Shuji Takeuchi, Kenichi Sorimachi, Tetsuya Fujii, Noboru Yasukawa, Saburo Moriwaki, Mitsuru Sakurai, Makoto Aratani, Yoshiro Tomiyama, Takeshi Shiraishi
  • Patent number: 5375648
    Abstract: An apparatus and method for continuous casting steel. A vertical continuous-casting mold consists of a pair of long side frames and a pair of short side frames formed of a metal having low electrical conductivity. An immersion nozzle supplies molten steel to the mold. An induction heating coil surrounded by a backup frame surrounds the vertical continuous-casting mold. The induction heating coil induction-heats the surface of the molten steel and neighboring portions thereof. The apparatus meets the following conditions;.xi..sup.2 =.sigma..sub.1 /.sigma..sub.2 .ltoreq.41/10.ltoreq. .eta.=(2.mu. .sub.0 .multidot..sigma..sub.2 .multidot..omega.).sup.0.5 .multidot.d.ltoreq. 10where .xi. designates the ratio of electrical conductivity of the mold and the molten steel.sigma..sub.1 designates the electrical conductivity of the mold.sigma..sub.2 designates the electrical conductivity of the molten steel.mu..sub.0 designates the permeability in a vacuumd designates the thickness of the mold.omega.
    Type: Grant
    Filed: September 2, 1993
    Date of Patent: December 27, 1994
    Assignee: Kawasaki Steel Corporation
    Inventors: Akira Idogawa, Nagayasu Bessho, Kenichi Sorimachi, Tetsuya Fujii, Toshikazu Sakuraya
  • Patent number: 5356454
    Abstract: A mold powder for use in continuous casting, containing specified amounts of CaO, Al.sub.2 O.sub.3, TiO.sub.2, Li.sub.2 O, BaO, MgO, F and Na.sub.2 O, and further containing at least one of BN and C as aggregate. The mold powder, when used in continuous casting of a steel rich in strong reducing metal elements such as Al, Ti, REM and so forth, remarkably suppresses generation of deterioration in the surface quality of the slab and break out of the slab which are attributable inferior lubrication.
    Type: Grant
    Filed: July 28, 1993
    Date of Patent: October 18, 1994
    Assignee: Kawasaki Steel Corporation
    Inventors: Seiji Itoyama, Hidenari Kitaoka, Toshikazu Sakuraya, Kenichi Sorimachi, Saburo Moriwaki, Sumio Yamada, Chikashi Tada, Takahiro Mitumune, Shinichi Kaneko, Masafumi Maeda
  • Patent number: 5350005
    Abstract: A control device for controlling mold oscillation in a continuous casting machine comprises a horizontal position detector, an open-close control device and hydraulic cylinders. The horizontal position detector is attached to a piston rod of the hydraulic cylinder for detecting an actual position of long-side copper plates of a mold. The open-close control device further comprises a reference position compensation circuit where a predetermined offset value is received. The reference position compensation circuit produces a compensation signal with which a target position of the long-side copper plates is modified. The open-close control device controls the hydraulic cylinders according to the compensation signal such that a deviation between the actual horizontal position and the target horizontal position of the long-side copper plates becomes equal to the offset value.
    Type: Grant
    Filed: May 21, 1993
    Date of Patent: September 27, 1994
    Assignees: Kawasaki Steel Corporation, Sumitomo Heavy Industries, Ltd.
    Inventors: Kenichi Sorimachi, Hirokazu Tozawa, Toshiaki Ochi, Yasuhito Itoh
  • Patent number: 5299627
    Abstract: Steel is continuously cast while adding a mold powder using a vertical continuous casting mold having two pairs of mold surfaces which form a casting cavity, wherein the surface temperature of the mold is kept at 700.degree. C. or more by forming the mold surfaces of a Ni-Cr alloy, and a mold powder having a solidifying point lower than the surface temperature is used so that the mold powder is maintained in a liquid-phase state.
    Type: Grant
    Filed: March 3, 1992
    Date of Patent: April 5, 1994
    Assignee: Kawasaki Steel Corporation
    Inventors: Kenichi Sorimachi, Hirokazu Tozawa, Seiji Itoyama, Shuji Takeuchi, Akira Yamauchi
  • Patent number: 5106411
    Abstract: A method of removing non-metallic inclusions from a molten metal by allowing the molten metal to pass through at least first and second vessels which are intermediate between a ladle and a mold. The molten metal is made to stay in the vessel for a period not shorter than 40 seconds while a horizontal rotation is imparted to the molten metal in the first vessel. The molten metal is then transferred from the first vessel to the second vessel. The molten metal in the second vessel is then heated. This method is suitably carried out by an apparatus comprising a first vessel having a discharge opening at its bottom and surrounded by a rotational magnetic field generating device for centrifugation of the molten metal in the first vessel, and a second vessel for receiving the molten metal discharged from the first vessel and provided with a heating device for heating the molten metal received therein.
    Type: Grant
    Filed: April 30, 1990
    Date of Patent: April 21, 1992
    Assignee: Kawasaki Steel Corporation
    Inventors: Yuji Miki, Hidenari Kitaoka, Tetsuya Fujii, Shuji Takeuchi, Kenichi Sorimachi, Toshikazu Sakuraya, Fumio Sudo
  • Patent number: 5083687
    Abstract: A nozzle for use in continuous casting comprising an inner surface region defining the nozzle port for passing a molten steel, said inner surface region being formed from a mixture having a composition containing 50 to 80 wt % of boron nitride (BN) and 20 to 50 wt % of zirconium oxide (ZrO.sub.2), and a sintering assistant composed of silicon carbide (SiC) and boron carbide (B.sub.4 C) mixed at a weight ratio of 1:1, the sintering assistant being added in amount of 5 to 10 wt parts to 100 wt parts of said mixture. The nozzle is produced by a process comprising the steps of: forming a uniform mixture of fine particles of boron nitride (BN), zirconium oxide (ZrO.sub.2), silicon carbide (SiC) and boron carbide (B.sub.4 C); forming the mixture into a cylindrical blank; and fixing the cylindrical blank in the bore of a nozzle member by means of a joint filling material.
    Type: Grant
    Filed: October 16, 1990
    Date of Patent: January 28, 1992
    Assignee: Kawasaki Steel Corporation
    Inventors: Mitsuo Saito, Kenichi Sorimachi, Toshikazu Sakuraya
  • Patent number: 5071471
    Abstract: A method of removing non-metallic inclusions from a molten metal comprises the step of simultaneously applying both a horizontal rotation of the molten metal and heating of the molten metal by induction heating. After the simultaneous application of rotational force and heat, the induction heating may be stopped while the horizontal flow of the molten metal is maintained, so as to promote the separation of the particles of the inclusions. The method is carried out by using an apparatus which has a vessel which contains the molten metal, a rotary magnetic field generating device surrounding the vessel, and an induction heating device also surrounding the vessel. Each of the rotary magnetic field generating device and the induction heating device may be divided into a plurality of circumferential segments and arranged such that the segments of both devices are alternately disposed around the vessel.
    Type: Grant
    Filed: September 13, 1990
    Date of Patent: December 10, 1991
    Assignee: Kawasaki Steel Corporation
    Inventors: Yuji Miki, Hidenari Kitaoka, Shuji Takeuchi, Kenichi Sorimachi, Toshikazu Sakuraya
  • Patent number: 4949778
    Abstract: In an immersion nozzle for continuous casting, at least one portion of reduced a sectional area of passage for molten metal is formed near to the bottom of the nozzle and plural discharge ports symmetrically arranged with respect to the axis of the nozzle are arranged above and below the reduced sectional area portion in the longitudinal direction of the nozzle. Further, molten metal is continuously cast by using the above immersion nozzle together with a static magnetic field.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: August 21, 1990
    Assignee: Kawasaki Steel Corporation
    Inventors: Kenji Saito, Tsutomu Nozaki, Yukio Oguchi, Kenichi Sorimachi, Hakaru Nakato, Haruji Okuda, Koji Hosotani, Katsuo Kinoshita, Kenji Murata
  • Patent number: 4945975
    Abstract: A method of oscillating a mold of a vertical continuous caster of the type having a pair of longer side frames and a pair of shorter side frames. The mold is oscillated vertically during the casting. A pair of mold walls, e.g., the longer side frames, are moved towards and away from the cast metal in synchronization with a vertical oscillation of the mold, so as to control the condition for supplying a mold powder into the gap between the mold walls and the cast metal.
    Type: Grant
    Filed: November 30, 1989
    Date of Patent: August 7, 1990
    Assignee: Kawasaki Steel Corporation
    Inventors: Kenichi Sorimachi, Hirokazu Tozawa, Tetsuya Fujii, Seiji Itoyama, Yuji Miki