Patents by Inventor Kenji Aihara

Kenji Aihara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6126897
    Abstract: A carburizing steel having the following chemical composition:C: 0.1 to 0.25%,Si: 0.2 to 0.4%,Mn: 0.3 to 0.9%,P: 0.02% or less,S: 0.001 to 0.15%,Cr: 0.5 to 0.9%,Mo: 0.15 to 1%,Al: 0.01 to 0.1%,B: 0.0005 to 0.009%,N: less than 0.006%, andthe balance of Fe and incidental impurities, wherein % is on a weight basis. Also disclosed are a method for the manufacture of the carburizing steel, parts of constant velocity universal joints for drive shafts made of the carburizing steel, as well as a method for the manufacture of such parts. The carburizing steel may further contain Ni: 0.3-4.0%, and one or more elements selected from the group consisting of Ti, Nb, V and Zr: 0.01-0.3% for each. The parts of constant velocity universal joints for drive shafts are manufactured using the carburizing steel of the present invention as a material. When they are carburized and quenched, they exhibit a surface hardness (Hv) of 650-800, core hardness (Hv) of 250-450, and carburized case depth of 0.2-1.2 mm.
    Type: Grant
    Filed: August 21, 1998
    Date of Patent: October 3, 2000
    Assignees: Sumitomo Metal Industries, Ltd., NTN Corporation
    Inventors: Kenji Aihara, Yasuhide Fujioka, Kazuhiko Yoshida, Tatsuhiro Goto, Akira Wakita
  • Patent number: 5853502
    Abstract: A carburizing steel having the following chemical composition:C: 0.1 to 0.25%,Si: 0.2 to 0.4%,Mn: 0.3 to 0.9%,P: 0.02% or less,S: 0.001 to 0.15%,Cr: 0.5 to 0.9%,Mo: 0.15 to 1%,Al: 0.01 to 0.1%,B: 0.0005 to 0.009%,N: less than 0.006%, andthe balance of Fe and incidental impurities, wherein % is on a weight basis. Also disclosed are a method for the manufacture of the carburizing steel, parts of constant velocity universal joints for drive shafts made of the carburizing steel, as well as a method for the manufacture of such parts. The carburizing steel may further contain Ni: 0.3-4.0%, and one or more elements selected from the group consisting of Ti, Nb, V and Zr: 0.01-0.3% for each.
    Type: Grant
    Filed: August 9, 1996
    Date of Patent: December 29, 1998
    Assignees: Sumitomo Metal Industries, Ltd., NTN Corporation
    Inventors: Kenji Aihara, Yasuhide Fujioka, Kazuhiko Yoshida, Tatsuhiro Goto, Akira Wakita
  • Patent number: 5080727
    Abstract: A method for producing a metallic material having an ultra-fine microstructure, the metallic material exhibiting a phase transformation of a low-temperature phase into a high-temperature phase is disclosed, the method comprising the steps of:preparing a metallic material which comprises at least a low-temperature phase;applying plastic deformation to the metallic material; andincreasing the temperature of the metallic material to a point beyond a transformation point while applying the plastic deformation to effect reverse transformation of the low-temperature phase into a high-temperature phase.
    Type: Grant
    Filed: December 5, 1989
    Date of Patent: January 14, 1992
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kenji Aihara, Chihiro Hayashi, Takashi Tsukamoto, Nobuhiro Murai, Hyoji Hagita
  • Patent number: 4881987
    Abstract: Direct softening heat treatment of rolled wire rods comprises the steps of:providing wire rods by hot- or warm-rolling, and immediately following rolling, coiling the rolled wire rods in an annealing furnace. Apparatus therefor comprises an annealing furnace provided with an externally or internally built coiler for rolled wire rods disposed adjacent to a rolling line of said wire rods, the coiler being disposed so as to directly receive the rolled wire rods.
    Type: Grant
    Filed: January 11, 1989
    Date of Patent: November 21, 1989
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Susumu Kanbara, Kenji Aihara, Masato Tomiku, Yoshio Kawashima, Tadashi Sawada, Shinji Okuda, Mitsuaki Ikeda
  • Patent number: 4834345
    Abstract: Direct softening heat treatment of rolled wire rods comprises the steps:providing wire rods by hot- or warm-rolling, andimmediately following rolling, coiling the rolled wire rods in an annealing furnace. Apparatus therefor comprises an annealing furnace provided with an externally or internally built coiler for rolled wire rods disposed adjacent to a rolling line of said wire rods, the coiler being disposed so as to directly receive the rolled wire rods.
    Type: Grant
    Filed: June 16, 1988
    Date of Patent: May 30, 1989
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Susumu Kanbara, Kenji Aihara, Masato Tomiku, Yoshio Kawashima, Tadashi Sawada, Shinji Okuda, Mitsuaki Ikeda
  • Patent number: 4604145
    Abstract: Herein disclosed is a process for producing a steel bar or steel wire having an improved structure of spheroidal cementite. The process is characterized in that a finish rolling is conducted within a temperature range between Ar.sub.1 and Ar.sub.3 or Arcm with a reduction ratio of at least 20%.The cooling rate of the steel before the finish rolling should be controlled in the following manner:When the hardenability of the steel is not higher than that of 0.15% C plain carbon steel, it is preferable to cool the steel at a cooling rate higher than 250.degree. C./sec.When the hardenability of the steel is between those of 0.15% to 0.4% C plain carbon steel, it is preferable to cool the steel at a cooling rate higher than 10.degree. C./sec.When the hardenability of the steel is not lower than that of 0.4% C plain carbon steel, it is preferable to cool the steel at a cooling rate higher than 2.degree. C./sec.
    Type: Grant
    Filed: July 19, 1984
    Date of Patent: August 5, 1986
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Susumu Kanabara, Kenji Aihara
  • Patent number: 4604146
    Abstract: A process for manufacturing a high tensile steel wire, characterized by comprising the steps of pre-cooling a hot-rolled steel rod to a temperature between 750.degree.-900.degree. C. by means of a cooling apparatus provided between a group of intermediate rolling mills and a group of finishing rolling mills in a hot rolling line for steel rod, finishing rolling the thus pre-cooled steel rod, quenching the hot rolled steel rod to a temperature of 700.degree. C. or lower to provide a supercooled austenite phase, then finishing-cooling the thus quenched rod to provide martensite, and drawing the resulting steel rod with roller dies without descaling is disclosed.
    Type: Grant
    Filed: November 7, 1983
    Date of Patent: August 5, 1986
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Akira Aida, Tetsu Ohno, Takashi Fukuda, Kenji Aihara, Takuo Mizoguchi, Syozi Nishimura, Katsuyoshi Kajiyama
  • Patent number: 4545227
    Abstract: Herein disclosed are dry type continuous wire drawing process and machine which can enhance the productivity by conducting in-line a wire drawing operation including the steps of flaw detection and wire repair. The wire to be drawn is mechanically descaled and is then coated with a lubricant. The wire thus coated is drawn through a drawing die. At the coating step, the wire is first coated with lime powder and then with metallic soap. Thus, the wire is drawn under dry and continuous conditions. After the drawing operation, a flaw in surface of the wire is detected. The surface flaw is located from the running speed or distance of the wire and the detecting instant. The surface flaw located is removed. The resultant wire is wound up. The surface flaw which cannot be removed is marked. An internal defect in the drawn wire is also detected with ultrasonic waves. The internally detected portion is also marked. All of the steps thus far recited and others are conducted in-line.
    Type: Grant
    Filed: June 20, 1983
    Date of Patent: October 8, 1985
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Chuzoh Sudoh, Hyoji Hagita, Motoo Asakawa, Hiroshi Nagai, Kenji Aihara
  • Patent number: 4525598
    Abstract: A galvanized high strength steel wire for use in stranded steel core of an aluminum conductor, steel reinforced is disclosed. The steel composition thereof consists, by weight, essentially of:C: 0.4-1.2%,Si: not more than 2.0%,Mn: not more than 2.0%,Al: not more than 0.1%,Cr: 0-5.0%,Cu: 0-1.0%,Ni: 0-1.0%,V: 0-0.5%,Nb: 0-0.2%,Ti: 0-0.2%,Zr: 0-0.2%,with the balance iron with incidental impurities of which the amounts of P, S, N and oxygen are:P: not more than 0.025%,S: not more than 0.015%,P+S: not more than 0.03%,N: not more than 0.010%,Oxygen: not more than 0.004%.
    Type: Grant
    Filed: October 20, 1982
    Date of Patent: June 25, 1985
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Takashi Tsukamoto, Chuzo Sudo, Kenji Aihara, Syozi Nishimura
  • Patent number: 4240827
    Abstract: A nonmagnetic alloy steel containing by weight 5 to 30% Mn and 0.005 to 0.5% N (nitrogen), satisfying the condition that 100/9(C%+N%)+2(Mn%+Cu%) is more than 25% and containing at least one element to improve the machinability of the steel. Since the steel contains no Ni, the steel is inexpensive and can be used for bars for reinforcing concrete and bolts for civil engineering works and buildings.
    Type: Grant
    Filed: December 11, 1978
    Date of Patent: December 23, 1980
    Assignee: Sumitomo Metal Industries Ltd.
    Inventors: Kenji Aihara, Masashi Takahashi