Patents by Inventor Kenji Ban

Kenji Ban has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10178751
    Abstract: An ignition plug includes a center electrode; a cylindrical insulator that surrounds at least the circumference of a front end portion of the center electrode and that includes a bottom portion at the front side; and a cylindrical metal shell that holds the insulator from the outer circumference side. The center electrode includes a shaft portion that extends along an axial line and a head portion disposed at a front end of the shaft portion. The head portion has a width greater than that of the shaft portion in the radial direction. The insulator includes a first and second insulator. The first insulator has an axial hole and a diameter smaller than the maximum diameter of the head portion. The second insulator is joined to the first insulator. The shaft portion is disposed in the axial hole of the first insulator. The second insulator encloses the head portion.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: January 8, 2019
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kohei Usami, Kenji Ban
  • Patent number: 10107252
    Abstract: In an ignition plug, the volume V1 of a portion of an insulator, which projects from a metallic shell to a front side, is equal to or greater than 45 mm3; and an expression 0.18?V2/V1?0.37 is satisfied, where H is a length along which the insulator projects from the metallic shell to the front side in an axial direction, and V2 is a volume of a portion of the insulator, which projects from a front end of the insulator along a length H/2 in the axial direction.
    Type: Grant
    Filed: May 31, 2016
    Date of Patent: October 23, 2018
    Assignee: NGK Spark Plug Co., LTD.
    Inventors: Kenji Ban, Kohei Usami
  • Publication number: 20180301877
    Abstract: In an ignition plug, since a ground electrode is formed in a thin-rod-shape or a mesh-like shape, sufficiently strong radicals are locally generated by a barrier discharge, an anti-inflammation effect by the electrode is small, and the growth of a flame is hardly hindered. Furthermore, by making the thickness dimension of a second dielectric facing a discharge region uniform, the barrier discharge is spread over the surface of the second dielectric, the generation of the radicals is maintained, and combustibility after ignition is promoted. Furthermore, because an end portion of a high voltage electrode and a ground electrode are disposed to face each other within a combustion chamber, a fuel gas introduced into the combustion chamber is liable to flow into the discharge region, and is easily ignited by the radicals generated due to the discharge.
    Type: Application
    Filed: October 7, 2016
    Publication date: October 18, 2018
    Applicants: Mitsubishi Electric Corporation, NGK SPARK PLUG CO., LTD.
    Inventors: Taichiro TAMIDA, Takahiro INOUE, Takashi HASHIMOTO, Akira NAKAGAWA, Tomokazu SAKASHITA, Takayoshi NAGAI, Kimihiko TANAYA, Hiroyuki KAMEDA, Yuichi YAMADA, Kenji BAN
  • Publication number: 20180288864
    Abstract: An ignition plug includes a center electrode; a cylindrical insulator that surrounds at least the circumference of a front end portion of the center electrode and that includes a bottom portion at the front side; and a cylindrical metal shell that holds the insulator from the outer circumference side. The center electrode includes a shaft portion that extends along an axial line and a head portion disposed at a front end of the shaft portion. The head portion has a width greater than that of the shaft portion in the radial direction. The insulator includes a first and second insulator. The first insulator has an axial hole and a diameter smaller than the maximum diameter of the head portion. The second insulator is joined to the first insulator. The shaft portion is disposed in the axial hole of the first insulator. The second insulator encloses the head portion.
    Type: Application
    Filed: March 28, 2018
    Publication date: October 4, 2018
    Applicant: NGK Spark Plug Co., LTD.
    Inventors: Kohei USAMI, Kenji BAN
  • Patent number: 9929541
    Abstract: An ignition plug capable of improving ignition performance while preventing pre-ignition includes a center electrode, a bottomed cylindrical insulator enclosing a front end portion of the center electrode and a cylindrical metal shell holding therein the insulator. The insulator has, on a front end side thereof, a protruding portion protruding from and located frontward of a front end of the metal shell. In the ignition plug, a difference between an outer diameter of the center electrode and an inner diameter of the insulator is 0.01 mm or more; an axial length of the protruding portion is 6.7 mm to 12.7 mm; and the following condition is satisfied: 1.07?S/V1?1.35 where S is an outer surface area of the protruding portion; and V1 is a volume of the protruding portion.
    Type: Grant
    Filed: July 25, 2017
    Date of Patent: March 27, 2018
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Hirotaka Saito, Kohei Usami, Kenji Ban
  • Publication number: 20180041013
    Abstract: An ignition plug capable of improving ignition performance while preventing pre-ignition includes a center electrode, a bottomed cylindrical insulator enclosing a front end portion of the center electrode and a cylindrical metal shell holding therein the insulator. The insulator has, on a front end side thereof, a protruding portion protruding from and located frontward of a front end of the metal shell. In the ignition plug, a difference between an outer diameter of the center electrode and an inner diameter of the insulator is 0.01 mm or more; an axial length of the protruding portion is 6.7 mm to 12.7 mm; and the following condition is satisfied: 1.07?S/V1?1.35 where S is an outer surface area of the protruding portion; and V1 is a volume of the protruding portion.
    Type: Application
    Filed: July 25, 2017
    Publication date: February 8, 2018
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Hirotaka SAITO, Kohei USAMI, Kenji BAN
  • Patent number: 9780535
    Abstract: A spark plug having a ground electrode, a noble metal tip having a front end that projects forward of a front end portion of the ground electrode, and a center electrode. When S1 represents an area of an overlap region in which a region onto which the center electrode is projected overlaps a region onto which the noble metal tip is projected when the center electrode and the noble metal tip are projected onto an imaginary plane perpendicular to a center line of the center electrode, and S2 represents an area of an overlap region in which a region onto which the noble metal tip is projected overlaps a region onto which the ground electrode is projected when the noble metal tip and the ground electrode are projected onto the imaginary plane, 0.22?S1/S2?0.68 is satisfied.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: October 3, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji Ban, Kohei Usami
  • Publication number: 20170279249
    Abstract: An ignition system that uses a technique capable of restraining radiation of noise caused by discharge of a spark plug in the ignition system. The ignition system includes a spark plug and a power supply section. The spark plug is attached to an engine head. The power supply section has a battery having a ground terminal, and an ignition coil which transforms a voltage of the battery and supplies a transformed voltage to the spark plug. In the ignition system, a metallic shell of the spark plug is fixed to the engine head while being electrically insulated from the engine head through an insulator an electrically conductive path is connected to the metallic shell, and the electrically conductive path is electrically connected to the ground terminal of the battery while being electrically insulated from the engine head.
    Type: Application
    Filed: March 17, 2017
    Publication date: September 28, 2017
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Yuichi YAMADA, Kenji BAN
  • Patent number: 9775227
    Abstract: A non-thermal equilibrium plasma ignition plug including a tubular metallic shell having an axial hole extending along an axial line, an insulator disposed in such a manner as to form a gap in cooperation with a wall surface of the axial hole at a forward end portion of the metallic shell, and a center electrode held at the center of the insulator, and generates nonequilibrium plasma in response to voltage applied thereto from a power supply. The insulator has a plurality of depressions or protrusions formed on a surface thereof which faces a discharge space therearound.
    Type: Grant
    Filed: November 23, 2015
    Date of Patent: September 26, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji Ban, Hiroyuki Kameda, Kohei Usami
  • Publication number: 20170117686
    Abstract: A spark plug having a ground electrode, a noble metal tip having a front end that projects forward of a front end portion of the ground electrode, and a center electrode. When S1 represents an area of an overlap region in which a region onto which the center electrode is projected overlaps a region onto which the noble metal tip is projected when the center electrode and the noble metal tip are projected onto an imaginary plane perpendicular to a center line of the center electrode, and S2 represents an area of an overlap region in which a region onto which the noble metal tip is projected overlaps a region onto which the ground electrode is projected when the noble metal tip and the ground electrode are projected onto the imaginary plane, 0.22?S1/S2?0.68 is satisfied.
    Type: Application
    Filed: October 20, 2016
    Publication date: April 27, 2017
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji BAN, Kohei USAMI
  • Patent number: 9548592
    Abstract: A sparkplug includes: an insulator with an axial hole extending along an axial line; a metal shell covering the insulator; and a shelf part inside the metal shell. The insulator includes a second column part formed in the front end side of a tapering part. When a volume surrounded by a first plane that passes through the front end of the shelf part of the metal shell and is orthogonal to the axial line, a curved surface extending from an outer circumference of the second column part, and an outer circumferential surface of the insulator is defined as A, and a volume surrounded by the first plane, the curved surface, a second plane that passes through the front end of the metal shell and is orthogonal to the axial line, and the axial hole of the insulator is defined as B, a relational expression 0.9?A/B?2.4 is satisfied.
    Type: Grant
    Filed: December 24, 2014
    Date of Patent: January 17, 2017
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Tadatoshi Fujino, Kenji Ban, Yuichi Yamada
  • Publication number: 20160369764
    Abstract: In an ignition plug, the volume V1 of a portion of an insulator, which projects from a metallic shell to a front side, is equal to or greater than 45 mm3; and an expression 0.18?V2/V1?0.37 is satisfied, where H is a length along which the insulator projects from the metallic shell to the front side in an axial direction, and V2 is a volume of a portion of the insulator, which projects from a front end of the insulator along a length H/2 in the axial direction.
    Type: Application
    Filed: May 31, 2016
    Publication date: December 22, 2016
    Applicant: NGK Spark Plug Co., LTD.
    Inventors: Kenji BAN, Kohei USAMI
  • Patent number: 9368942
    Abstract: An ignition plug that promotes expansion of flame and enhances spark corrosion resistance, said plug includes a center electrode; a tubular insulator holding the center electrode; a tubular metallic shell holding the insulator; and a ground electrode having a bent portion and a facing end surface. A plurality of peak voltages can be applied to the center electrode after application of a voltage for trigger discharge thereto. When a forward end surface of the center electrode and the facing end surface are projected onto a plane orthogonal to axial direction of the center electrode, the projection of the center of the forward end surface and the projection of the facing end surface overlap with each other, and the projection of a remote-side edge portion of the facing end surface which is located on the side remote from the bent portion is located within the projection of the forward end surface.
    Type: Grant
    Filed: April 29, 2014
    Date of Patent: June 14, 2016
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kenji Ban, Katsutoshi Nakayama
  • Publication number: 20160157332
    Abstract: A non-thermal equilibrium plasma ignition plug including a tubular metallic shell having an axial hole extending along an axial line, an insulator disposed in such a manner as to form a gap in cooperation with a wall surface of the axial hole at a forward end portion of the metallic shell, and a center electrode held at the center of the insulator, and generates nonequilibrium plasma in response to voltage applied thereto from a power supply. The insulator has a plurality of depressions or protrusions formed on a surface thereof which faces a discharge space therearound.
    Type: Application
    Filed: November 23, 2015
    Publication date: June 2, 2016
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji BAN, Hiroyuki KAMEDA, Kohei USAMI
  • Patent number: 9325156
    Abstract: A spark plug wherein an outer diameter of a first face that is a gap foliating face of the center electrode tip is denoted as R1, an outer diameter of a second face that is a gap forming face of the ground electrode tip is denoted as R2, a length of the gap is denoted as G1, and an average distance of a distance between an end in the first direction of the first face and an end in the first direction of the second face and a distance between an end in the second direction of the first face and an end in the second direction of the second face is denoted as G2, R1<R2, 0.5 mm?R1?1.1 mm, 0.7 mm?R2?1.2 mm, 0.6 mm?G1?1.3 mm, and 1.4?(R2/R1)×(G2/G1)?1.8 are satisfied.
    Type: Grant
    Filed: January 6, 2015
    Date of Patent: April 26, 2016
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji Ban, Yoshikazu Kataoka, Magoki Shimadate, Tomoaki Kato
  • Patent number: 9246313
    Abstract: An ignition system includes an ignition plug, a discharge power supply for applying a high voltage to the gap of the ignition plug, a high-frequency power supply for supplying a high-frequency current to the gap, a matching unit provided between the ignition plug and the high-frequency power supply, and a mixer through which currents output from the two power supplies flow. An oscillation frequency fs (Hz) which maximizes the current flowing between the matching unit and the mixer when spark discharge is generated and an oscillation frequency fo (Hz) which maximizes the current flowing between the matching unit and the mixer when spark discharge is not generated satisfy a relation fs/fo?0.85. Thus, a current whose oscillation frequency is equal to the oscillation frequency fs flows between the matching unit and the mixer when spark discharge is not generated.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: January 26, 2016
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji Ban, Tatsunori Yamada, Tomokatsu Kashima, Katsutoshi Nakayama
  • Patent number: 9124075
    Abstract: An ignition system that sufficiently utilizes the energy output from a power supply, to thereby realize excellent ignition performance. The ignition system includes an ignition plug having a spark discharge gap formed between a center electrode and a ground electrode, and a power supply for supplying electric energy to the spark discharge gap. Electric energy output from the power supply for producing spark discharge of one unit is set to 100 mJ or greater. S1?[{?30 (mm?1)×G1+60}/100]×S2 and G1<2.0 are satisfied wherein G1 represents the size (mm) of the spark discharge, S1 represents an area (mm2) defined with a region obtained by removing, from a projection region of the center electrode, a region where the projection region overlaps with a projection region of the ground electrode and S2 represents an area (mm2) defined with the projection region of the center electrode.
    Type: Grant
    Filed: February 6, 2014
    Date of Patent: September 1, 2015
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Tatsunori Yamada, Kenji Ban, Tomokatsu Kashima
  • Publication number: 20150207299
    Abstract: A spark plug wherein an outer diameter of a first face that is a gap foliating face of the center electrode tip is denoted as R1, an outer diameter of a second face that is a gap forming face of the ground electrode tip is denoted as R2, a length of the gap is denoted as G1, and an average distance of a distance between an end in the first direction of the first face and an end in the first direction of the second face and a distance between an end in the second direction of the first face and an end in the second direction of the second face is denoted as G2, R1<R2, 0.5 mm?R1?1.1 mm, 0.7 mm?R2?1.2 mm, 0.6 mm?G1?1.3 mm, and 1.4?(R2/R1)×(G2/G1)?1.8 are satisfied.
    Type: Application
    Filed: January 6, 2015
    Publication date: July 23, 2015
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Kenji BAN, Yoshikazu KATAOKA, Magoki SHIMADATE, Tomoaki KATO
  • Publication number: 20150180215
    Abstract: A sparkplug includes: an insulator with an axial hole extending along an axial line; a metal shell covering the insulator; and a shelf part inside the metal shell. The insulator includes a second column part formed in the front end side of a tapering part. When a volume surrounded by a first plane that passes through the front end of the shelf part of the metal shell and is orthogonal to the axial line, a curved surface extending from an outer circumference of the second column part, and an outer circumferential surface of the insulator is defined as A, and a volume surrounded by the first plane, the curved surface, a second plane that passes through the front end of the metal shell and is orthogonal to the axial line, and the axial hole of the insulator is defined as B, a relational expression 0.9?A/B?2.4 is satisfied.
    Type: Application
    Filed: December 24, 2014
    Publication date: June 25, 2015
    Applicant: NGK SPARK PLUG CO., LTD.
    Inventors: Tadatoshi FUJINO, Kenji BAN, Yuichi YAMADA
  • Patent number: 9000658
    Abstract: A spark plug in which a front end portion of a ground electrode is positioned outside of a virtual outer circumferential face that is formed by extending a front and outer circumferential face of a center electrode in the axis direction, and positioned on a front end side in the axis direction with respect to a virtual face including a front end face of the center electrode. Further, the equation 1.1?b/a?1.6 is satisfied, where “a” (mm) represents a first minimal distance between the front end portion of the center electrode and the front end portion of the ground electrode and, where “b” (mm) represents a second minimal distance between the front end portion of a ceramic insulator and the front end portion of the ground electrode.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: April 7, 2015
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Iwao Kunitomo, Kenji Ban