Patents by Inventor Kenji METOKI

Kenji METOKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10814402
    Abstract: A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 ?m or more to 4.0 ?m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti1-xAlx)N; the lower layer has an average thickness from 0.1 ?m or more to 1.0 ?m or less; the particles forming the lower layer have an average particle size from 0.01 ?m or more to 0.05 ?m or less; the upper layer contains particles each having a composition represented by (Ti1-yAly)(C1-zNz); and the upper layer has an average thickness from 1.0 ?m or more to 5.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: October 27, 2020
    Assignee: TUNGALOY CORPORATION
    Inventors: Hirosato Nishizawa, Kenji Metoki
  • Patent number: 10640864
    Abstract: The coated tool has a substrate and a coating layer. The coating layer contains alternating first and second laminated structures. The first laminated structure contains at least two kinds of alternating layers having different compositions. An average thickness of the layers contained in the first laminated structure is 60 nm or more and 500 nm or less. The second laminated structure contains at least two kinds of alternating layers having different compositions. An average thickness of the layers contained in the second laminated structure is 2 nm or more and less than 60 nm. The layers contained in the first laminated structure and the second laminated structure contain a compound having one or more specific metals and at least one or more of carbon, nitrogen, oxygen and boron. Average thickness(es) of the first and second laminated structure is/are continuously or stepwisely increased in a direction away from the substrate.
    Type: Grant
    Filed: April 10, 2015
    Date of Patent: May 5, 2020
    Assignee: TUNGALOY CORPORATION
    Inventors: Yusuke Hirano, Kenji Metoki
  • Patent number: 10265775
    Abstract: A coated tool includes a substrate and a coating layer having a plurality of first laminated structures alternated with a plurality of second laminated structures. Each of the first laminated structures and each of the second laminated structures contains at least two kinds of layers having different composition and alternately laminated twice or more. An average thickness of the layers contained in the first laminated structure is between 60 nm and 500 nm, while an average thickness of the layers contained in the second laminated structure is between 2 nm and 60 nm. Each of the layers within the laminated structures include at least one metal element and at least one non-metal element selected from among carbon, nitrogen, oxygen and boron. An average thickness of the first laminated structure and/or the second laminated structure decreases with increasing distance from the substrate.
    Type: Grant
    Filed: March 27, 2015
    Date of Patent: April 23, 2019
    Assignee: TUNGALOY CORPORATION
    Inventors: Yusuke Hirano, Kenji Metoki
  • Publication number: 20190061014
    Abstract: A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 ?m or more to 4.0 ?m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti1-xAlx)N; the lower layer has an average thickness from 0.1 ?m or more to 1.0 ?m or less; the particles forming the lower layer have an average particle size from 0.01 ?m or more to 0.05 ?m or less; the upper layer contains particles each having a composition represented by (Ti1-yAly)(C1-zNz); and the upper layer has an average thickness from 1.0 ?m or more to 5.
    Type: Application
    Filed: August 23, 2018
    Publication date: February 28, 2019
    Applicant: TUNGALOY CORPORATION
    Inventors: Hirosato NISHIZAWA, Kenji METOKI
  • Patent number: 10189089
    Abstract: A coated cutting tool includes a substrate and a coating layer formed onto the surface of the substrate. The coating layer contains an outermost layer. The outermost layer contains NbN. The NbN contains cubic NbN and hexagonal NbN. When a peak intensity at a (200) plane of cubic NbN is made Ic, a peak intensity at a (101) plane of the hexagonal NbN is made Ih1, and a sum of peak intensities at a (103) plane and a (110) plane of the hexagonal NbN is made Ih2 in X-ray diffraction analysis, a ratio [Ih1/(Ih1+Ic)] of Ih1 based on a sum of Ic, and I1 is 0.5 or more and less than 1.0, and a ratio [Ih1/(Ih1+Ih2)] of Ih1 based on a sum of Ih1 and Ih2 is 0.5 or more and 1.0 or less.
    Type: Grant
    Filed: July 24, 2015
    Date of Patent: January 29, 2019
    Assignee: TUNGALOY CORPORATION
    Inventor: Kenji Metoki
  • Publication number: 20170216928
    Abstract: A coated cutting tool includes a substrate and a coating layer formed onto the surface of the substrate. The coating layer contains an outermost layer. The outermost layer contains NbN. The NbN contains cubic NbN and hexagonal NbN. When a peak intensity at a (200) plane of cubic NbN is made Ic, a peak intensity at a (101) plane of the hexagonal NbN is made Ih1, and a sum of peak intensities at a (103) plane and a (110) plane of the hexagonal NbN is made Ih2 in X-ray diffraction analysis, a ratio [Ih1/(Ih1+Ic)] of Ih1 based on a sum of Ic and Ih1 is 0.5 or more and less than 1.0, and a ratio [Ih1/(Ih1+Ih2)] of Ih1 based on a sum of Ih1 and Ih2 is 0.5 or more and 1.0 or less.
    Type: Application
    Filed: July 24, 2015
    Publication date: August 3, 2017
    Inventor: Kenji METOKI
  • Publication number: 20170029931
    Abstract: The coated tool has a substrate and a coating layer. The coating layer contains alternating first and second laminated structures. The first laminated structure contains at least two kinds of alternating layers having different compositions. An average thickness of the layers contained in the first laminated structure is 60 nm or more and 500 nm or less. The second laminated structure contains at least two kinds of alternating layers having different compositions. An average thickness of the layers contained in the second laminated structure is 2 nm or more and less than 60 nm. The layers contained in the first laminated structure and the second laminated structure contain a compound having one or more specific metals and at least one or more of carbon, nitrogen, oxygen and boron. Average thickness(es) of the first and second laminated structure is/are continuously or stepwisely increased in a direction away from the substrate.
    Type: Application
    Filed: April 10, 2015
    Publication date: February 2, 2017
    Applicant: Tungaloy Corporation
    Inventors: Yusuke HIRANO, Kenji METOKI